Method for improving recycling efficiency of dyeing residual liquid

A technique for dyeing residue and dye liquor is applied in the field of improving the recycling efficiency of dyeing residue, and achieves the effects of simple calculation, simple preparation method and improved recycling efficiency.

Active Publication Date: 2019-05-03
浙江理工大学上虞工业技术研究院有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology allows for efficient use of dyed waste materials while reducing costs associated therewith. By calculating an optimal reusable ratio based upon previous values from existing colored material or adding new ones instead of discarding them after being used once it becomes difficult due to environmental concerns such as pollution issues. Additionally, this system provides accurate prediction over how much lighter than usual wastes are needed before disposal without having any unnecessary changes made afterwards when they were sent away. Overall, these technical benefits make the current methods expensive but easy-to-use and have improved effectiveness compared to older technologies that only worked well within specifications.

Problems solved by technology

This patented technical solution describes two main ways that can help companies recover spent dyestuff from their washing machines without incurring environmental or economic concerns such as disposable plastic bags. One way involves reusing them afterwards while another approach uses chemical treatments like bleachers before returning them back into service. However, these techniques require expensive equipment and may result in increased emissions due to the addition of excessive steps involved when changing colors between different types of detergent solutions.

Method used

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  • Method for improving recycling efficiency of dyeing residual liquid
  • Method for improving recycling efficiency of dyeing residual liquid
  • Method for improving recycling efficiency of dyeing residual liquid

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] Acidic black single-component dye solution, the concentration is 0.02g / L, 0.03g / L, 0.04g / L, 0.05g / L, 0.06g / L, 0.07g / L, 0.08g / L, 0.09g / L, 0.10g / L, collect the solution ultraviolet-visible absorption spectrum, adopt the peak area method to establish the calculation relationship between concentration and peak area: (peak area) S=584.04*C-1.260. Configure 0.01 to 0.08g / l black dye for dyeing, and adjust the amount of dye added after the dyeing effect is verified. 实际 , build m 实际 with m 理论 relationship such as figure 1 shown. After creating a reuse, m 实际 with m 理论 relationship such as figure 2 shown. During factory production, nylon fabric is 200kg, bath ratio is 1:20, black dye consumption is 2% o.w.f. (the ratio of dye to fabric weight), after dyeing, the absorption spectrum of dyeing residue is collected, and the calculated theoretical consumption of dye is 3.64kg, according to The formula calculates that the actual amount of dye used is 3.55kg.

Embodiment 2

[0043] Prepare B sauce red, 2R yellow and PA-01 navy blue single-component dyeing solution, the concentration is 0.02g / L respectively,

[0044] 0.03g / L, 0.04g / L, 0.05g / L, 0.06g / L, 0.07g / L, 0.08g / L, 0.09g / L, 0.10g / L, shake the solution well for testing. The ultraviolet-visible absorption spectrum of the solution was collected, and the calculation relationship between the concentration and the spectrum-derivative absorbance photometry was established by using the zero-crossing point ratio spectrum-derivative absorbance photometry, as shown in Table 1:

[0045] Table 1 Zero-crossing ratio spectrum-derivative absorptiometry standard linear equation value

[0046]

[0047] Configure three kinds of dyeing solutions with different total concentrations of dyes, among which, the mass ratio of the three components of B sauce red, 2R yellow and PA-01 navy blue is 1:2:1. After the dyeing effect is verified, adjust the amount of dye added m 实际 , build m 实际 with m 理论 re

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Abstract

The invention discloses a method for improving the recycling efficiency of dyeing residual liquid. The method comprises the steps of establishing a data calculation relation of dye-concentration quantitative analysis according to an ultraviolet visible absorption spectrum of a dye solution; according to the calculation relation, preliminarily calculating the addition quantity of recycled dyes in simulated residual liquid, continuously correcting the addition quantity of the recycled dyes according to the dyeing effect to obtain the final addition quantity, and establishing a data calculation relation between the addition quantity for recycling and the preliminarily calculated addition quantity; during production and processing of the recycled dyeing residual liquid, collecting the ultraviolet visible absorption spectrum of the residual liquid, preliminarily calculating the addition quantity and then calculating the actual addition quantity to achieve prediction of the added dyes, so that the recycling efficiency is improved. The method has the advantages that the cost is low, the operation is convenient, and the requirement for equipment is low. The obtained method for improving the recycling efficiency of the dyeing residual liquid is high in accuracy and simple in calculation, prediction of the addition quantity of the dyes can be accurate, the color adjustment frequency during recycling can be reduced, the recycling efficiency is improved, and the recycling cost is reduced.

Description

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Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Owner 浙江理工大学上虞工业技术研究院有限公司
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