Charging roller and image forming apparatus incorporating same

a charging roller and image forming technology, applied in the direction of electrographic process apparatus, instruments, corona discharge, etc., can solve the problems of difficult reliable prevention, high current leakage, and often partial loss of processing effect, and achieve stable conduction

Inactive Publication Date: 2007-11-01
SHARP KK
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology describes different ways how electricity flows through certain materials like silicon carbide when charged with oxygen or nitrogen gas during production processes. These techniques help prevent damage caused by excessively high voltages at specific points along their pathways.

Problems solved by technology

This patents discusses different ways how to control resistivity during charging without causing unwanted currents such as current leakages between the photosensor and the photoconductor. Existing methods have limitations including poor durability caused by high levels of impurities present within the toned areas of the photosenser's surface. Additionally, existing techniques may result in increased power consumption compared to more efficient solutions involving fewer charges per unit area.

Method used

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  • Charging roller and image forming apparatus incorporating same
  • Charging roller and image forming apparatus incorporating same
  • Charging roller and image forming apparatus incorporating same

Examples

Experimental program
Comparison scheme
Effect test

embodiments

[0024]The following will describe an embodiment of the present invention in reference to FIGS. 1 to 4.

[0025]Referring to FIG. 2, the structure of major features of an image forming apparatus 10 of the present embodiment will be described. FIG. 2 is a vertical cross-sectional view of the image forming apparatus 10 when viewed from the front.

[0026]As shown in FIG. 2, the image forming apparatus 10 forms an image represented by image data on a sheet of paper by an electrophotographic scheme. The image forming apparatus 10 contains a photoreceptor (image carrier) 1. Around the photoreceptor 1 are there provided components which perform a well-known Carlson process: namely, a charging roller 2, illumination unit 3, developing unit 4, transfer unit 5, fusing unit 6, and cleaning unit 7.

[0027]The photoreceptor 1 is shaped like a drum and supported at its axis by a housing (not shown) in such a way that it is rotatable. The photoreceptor 1 contains a support body having a photosensitive layer

example 1

[0073]The electronic conductive agent was added in a less amount in the present example than in comparative example 1. The resultant pseudo charging roller 12, containing only the electronic conductive agent, had a resistance of 105.5Ω and a volume resistivity of 1.46×106 Ω·cm (see Table 1 below).

[0074]Next, another pseudo charging roller 12 was fabricated which contained the aforementioned amount of the electronic conductive agent and a predetermined amount of the ionic conductive agent. The resistance and volume resistivity of the pseudo charging roller 12 were calculated to be 105.4Ω and 1.16×106 Ω·cm respectively (see Table 1 below).

[0075]It was examined, similarly to comparative example 3, whether or not there occurred current leakage to the photoreceptor 1 from this pseudo charging roller 12 containing the electronic conductive agent and the ionic conductive agent, but not having been subjected to surface processing. The examination was performed with the lubricant being applied

example 2

[0077]The electronic conductive agent was added in an even less amount in the present example than in example 1. The resultant pseudo charging roller 12, containing only the electronic conductive agent, had a resistance of 105.6Ω and a volume resistivity of 1.84×106 Ω·cm (see Table 1 below).

[0078]Next, another pseudo charging roller 12 was fabricated which contained the aforementioned amount of the electronic conductive agent and a predetermined amount of the ionic conductive agent. The resistance and volume resistivity of the pseudo charging roller 12 were calculated to be 105.48Ω and 1.40×106 Ω·cm respectively (see Table 1 below).

[0079]It was examined, similarly to comparative example 3, whether or not there occurred current leakage to the photoreceptor 1 from this pseudo charging roller 12 containing the electronic conductive agent and the ionic conductive agent, but not having been subjected to surface processing. The examination was performed with the lubricant being applied to th

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Abstract

The invention delivers a charging roller which is capable of preventing current leakage to a photoreceptor throughout life-time and which has a stable resistance value throughout life-time. The charging roller contains a metal core and a rubber layer formed on the core. The rubber layer is an epichlorohydrin-based rubber base material to which an electronic conductive agent and an ionic conductive agent are added. The rubber layer is subjected to surface processing by spraying the surface with a solution containing an isocyanate compound and heating. The amount of the electronic conductive agent added to the rubber base material is limited so that a volume resistivity when only the electronic conductive agent is added to the rubber base material is 1.46×106 Ω·cm or greater. In addition, the amount of the added ionic conductive agent is increased so that a volume resistivity when the electronic conductive agent and the ionic conductive agent are added to the rubber base material is 1.93×106 Ω·cm or less.

Description

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Claims

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Application Information

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Owner SHARP KK
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