Intelligent gantry welding machine and gun aligning and positioning method thereof

A technology for welding torches and positioning components, applied in welding equipment, welding accessories, characteristics of welding rods, etc., can solve the problems of low degree of automation and the inability of gantry welding machines to quickly achieve accurate welding and positioning of welding points, so as to reduce operation steps and improve performance. The effect of production efficiency

Active Publication Date: 2021-12-21
CHENGDU HUAYUAN WELDING & CUTTING EQUIP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This technology allows for efficient automated alignment between different types of components during manufacturing processes by calculating their sizes based on how much they fit into each other's space. It also includes traditional methods like visual inspection or manual adjustments made manually) which require more labor-intensive effort compared with this method. Additionally, certain techniques such as classical track algorithms may have limitations when trying to achieve high accuracy due to factors like misalignment caused by variations from temperature changes overtime (T). These technical improvements make these technologies better suited for use in various applications where precise placement needs to occur quickly without requiring excessive human input.

Problems solved by technology

The technical problem addressed by this patented solution is how to achieve high levels of automatic control for longman machines while also improving productivity without sacrificing accuracy or reducing manual labor costs during spotting operations.

Method used

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  • Intelligent gantry welding machine and gun aligning and positioning method thereof
  • Intelligent gantry welding machine and gun aligning and positioning method thereof
  • Intelligent gantry welding machine and gun aligning and positioning method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0052] This embodiment provides a quick positioning assembly joints, such as Figure 1 to 6 , The torch including a connecting rod assembly further comprises a laser tracker;

[0053] The laser tracker assembly disposed in the torch the connecting rod;

[0054] The laser tracker assembly includes a first link, the first and second components, the first link provided in an upper portion of the torch connecting rod, said first and second components separate in the lower portion of the first link sides; said first and second components each include a connecting rod with a laser and a laser, the laser is a laser connected by a connecting rod and a lower side surface of the first link, said laser and the laser rod is connected pivotally connected: the laser can rotate about itself;

[0055] The two lasers are on a plane parallel to, the rotation direction of the two lasers are perpendicular to the longitudinal direction of the torch connecting rod.

[0056] With respect to the prior art, s

Embodiment 2

[0063] This example further optimized on the basis of Example 1, there is provided a positioning method for rapid positioning assembly of joints, such as Image 6 As shown, including the following steps:

[0064] Step a: control components of the torch gun;

[0065] Step II: After completion of the gun, and open two rotating lasers, each laser hit two lasers on a workpiece, and to record relative distance between the initial laser beam and the workpiece, the laser is divided into two lasers on both sides of the solder joint ;

[0066] Step Three: locked laser, so that the angle between the two lasers remain unchanged;

[0067] Step IV: After the completion of locking, welding is started, the two lasers keep track of the relative distance between the laser and the workpiece, then an initial relative distance and the relative distance of the track has been compared and calculated offset value;

[0068] Step Five: Offset offset value is determined: The magnitude of the deviation value, t

Embodiment 3

[0087] The present embodiment provides an intelligent welding gantry, such as Image 6 and Figure 7 Shown, it comprises a travel rail, further comprising a gantry;

[0088] The gantry leg walking frame by articulating and travel rail, the travel gantry movable along the longitudinal direction of the rail; the gantry is provided with a transverse linear rails, the linear rails slidably connected with a carriage assembly; also a linear slide longitudinally on said carriage assembly, said longitudinal guide slidably connected to the column assembly linear slide;

[0089] The lower end is provided with guide column assembly head assembly, the head assembly positioning assembly comprises a quick joints;

[0090] The lead wire assembly and with a recycling component assembly, said wire feeder assembly for automatically feeding the wire, the recovery component for recovering solder.

[0091] In the present embodiment, the bottom of the gantry carts traveling welder for walking frames, walkin

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Abstract

The invention discloses an intelligent gantry welding machine and a gun aligning and positioning method thereof. The intelligent gantry welding machine comprises a welding gun connecting rod and further comprises a laser tracker assembly. The laser tracker assembly is arranged on the welding gun connecting rod. The laser tracker assembly comprises a first connecting rod, a first assembly and a second assembly. The upper portion of the first connecting rod is arranged on the welding gun connecting rod, and the first assembly and the second assembly are arranged on the two sides of the lower portion of the first connecting rod respectively. The first assembly and the second assembly each comprise a laser connecting rod and a laser, the laser is connected with the side face of the lower portion of the first connecting rod through the laser connecting rod, the laser is rotationally connected with the laser connecting rod, and the laser can rotate around the laser. The two lasers rotate on parallel planes, and the rotating directions of the two lasers are both perpendicular to the length direction of the welding gun connecting rod. By adoption of the scheme, in the welding process, the position of a welding spot can be automatically, rapidly and accurately positioned, and the automation degree and production efficiency of welding are improved.

Description

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Claims

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Application Information

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Owner CHENGDU HUAYUAN WELDING & CUTTING EQUIP
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