Toluene diisocyanate purification method

a technology of toluene diisocyanate and purification method, which is applied in the direction of isocyanic acid derivative purification/separation, organic chemistry, separation process, etc., can solve the problems of only considering generation and removal of impurities, and the method has focused on maximizing energy efficiency. , to achieve the effect of enhancing product quality, preventing a reversible reaction, and inhibiting the dimerization reaction of the reaction mixtur

Active Publication Date: 2021-06-08
HANWHA CHEMICAL CORPORATION
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  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The technical effect described this patented process allows for efficient production of highly pure toluene-2,4'-diisocyanoic acid (TDI) without generating unwanted side products during its manufacturing processes or contamination from impurities such as formaldehyde that can cause decomposition on certain compounds used in other chemicals like pharmaceuticals. This results in higher yields while maintaining good quality TDI crystalline form.

Problems solved by technology

This patents discuss various ways to improve upon existing techniques for separating unwanted materials during production of polyamide polymers called terephtylidyne bis(methoxymethylphenol). These improvements aim at improving energy utilization while minimizing contaminants generated when starting up new reactions with excessive amounts of certain chemicals.

Method used

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Examples

Experimental program
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Effect test

example 1

[0075]In order to purify high-purity toluene diisocyanate including inhibition of the dimerization reaction, the feed was applied to the reactive dividing wall column shown in FIG. 1. Here, the feed had a composition including 1800 ppm of low-boiling component, 7 wt % of high-boiling component, 200 ppm of toluene diisocyanate dimer, and 92.8 wt % of toluene diisocyanate. In addition, the theoretical stage of the reactive dividing wall column was set to 30 stages in total.

[0076]Example 1 was performed by reducing the pressure and temperature of the condenser, reducing the pressure drop in the reactive dividing wall column, and also reducing the retention time according to conditions shown in Table 1 below.

[0077]

TABLE 1Operating conditionUnitValueCondenser pressuretorr15Condenser temperature° C.54.5Reaction mixture retentionsec.46time in columnReboiler pressuretorr30Falling film evaporatorReboiler temperature° C.157.0Retention time in reboilersec.12Pressure drop in columntorr15Product qu

example 2

[0079]Example 2 was performed in the same manner as in Example 1 except that after toluene diisocyanate was separated and purified, when the purified toluene diisocyanate was quenched by using a side product quencher, a quenching temperature was 25° C.

[0080]

TABLE 2Operating conditionUnitValueCondenser pressuretorr15Condenser temperature° C.54.5Reaction mixture retentionsec.46time in columnReboiler pressuretorr30Falling film evaporatorReboiler temperature° C.157.0Retention time in reboilersec.12Pressure drop in columntorr15Product quencher° C.25Quenching temperatureDimer amount in productppm442High-boiling component amountwt %7

[0081]From results of Table 2, it could be appreciated that the dimer in the product could be reduced as compared to the conventional case by controlling the temperature to 40° C. or less during the quenching of the purified toluene diisocyanate.

reference example 1

[0082]Reference Example 1 was performed in the same manner as in Example 1 except that the retention time in the reboiler was changed as shown in Table 3.

[0083]

TABLE 3Operating conditionUnitValueCondenser pressuretorr15Condenser temperature° C.54.5Reaction mixture retentionsec.46time in columnReboiler pressuretorr30Falling film evaporatorReboiler temperature° C.157.0Retention time in reboilersec.300Pressure drop in columntorr15Product quencher° C.40Quenching temperatureDimer amount in productppm444High-boiling component amountwt %7.2

[0084]From results of Table 3, in Reference Example 1, the dimer amount in the product could be reduced as in Examples 1 and 2, but an amount of high-boiling component was increased.

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Abstract

The present invention relates to a toluene diisocyanate purification method enabling acquisition of a product having a small amount of dimers in a final product by means of using a reactive dividing wall column during toluene diisocyanate preparation. More particularly, according to the present invention, in order to obtain a product having a small amount of dimers in accordance with a reversible reaction of a monomer and a dimer, a purification procedure is designed by means of applying the temperature, pressure, time of stay and the like of a reactive dividing wall column as appropriate particular conditions, a reboiler having short time of stay and high heat transfer rate is used, and thus a dimerization reaction is inhibited and the purity and yield of the product are enhanced. Therefore, high-purity toluene diisocyanate can be purified and obtained.

Description

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Claims

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Application Information

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Owner HANWHA CHEMICAL CORPORATION
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