Continuous casting method for producing round blank with diameter larger than Phi800m on straight continuous casting machine

A continuous casting machine and round billet technology, which is applied to casting equipment, casting molten material containers, manufacturing tools, etc., can solve the problems of crusting and solidification of molten steel on the surface of the crystallizer, segregation and loosening of billet center, and unsatisfactory heat preservation effect, etc., to achieve Improve the heat transfer process of molten steel and improve the effect of purity

Active Publication Date: 2011-11-02
JIANGYIN XINGCHENG SPECIAL STEEL WORKS CO LTD
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  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology describes different ways to improve the efficiency and consistence of producing high strength materials such as circular bars made from ingots containing aluminum (Al). These techniques involve adding specific types of metal called iron oxide into the liquid cast material before it reaches its final destination where they harden quickly. By controlling this addition, defects like crackings may also prevented while still allowing proper movement within the liquid body. Additionally, the use of electric magnetic stirrers helps mix the hot liquid inside evenly throughout compared to traditional methods. Overall, these improvements help increase productivity and reduce costs associated with manufacture of high-strength alloys.

Problems solved by technology

This patented technical solution described earlier involves improving the efficiency and accuracy of producing very small circular or rectangular shaped metal products through an improved method called continuously casted circle technology. However, current methods can result in significant deviations from ideal dimensions when used on larger sizes such as those greater than 700 mm. These issues may lead to severe defects like crack formation and poor quality in the final product.

Method used

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  • Continuous casting method for producing round blank with diameter larger than Phi800m on straight continuous casting machine
  • Continuous casting method for producing round blank with diameter larger than Phi800m on straight continuous casting machine

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Embodiment Construction

[0041] see figure 1 , the specific process steps of the continuous casting method for producing diameter ≥ φ800mm round billet on the straight continuous casting machine that the present invention relates to are as follows:

[0042] The implementation is carried out on a single-strand straight continuous casting machine. The specification of the specific production round billet is φ800mm, and the variety is 42CrMo, 15CrMoG, 12Cr1MoVG and other alloy steel types.

[0043]100-120 tons of molten steel from the steelmaking furnace is poured into the ladle, and after being refined in the ladle furnace and vacuum degassed in the vacuum degassing furnace, it is hoisted to the ladle turret of the continuous casting machine by a crane, and transferred to the tundish through the ladle turret Above, molten steel is injected into the impact area of ​​the tundish through the nozzle at the bottom of the ladle. The impact area of ​​the tundish is connected with the pouring area by a flow steel

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Abstract

The present invention relates to a continuous casting method for manufacturing a round billet with diameter being more than or equal to Phi 800 mm on a straight continuous casting machine, which includes the following manufacturing process: molten steel from the steel converter is poured into a ladle and rotated to the upper part of a tundish through a ladle turret, molten steel flows into a crystallizer, and covering slag on the surface of the crystallizer mainly comprises the following components by the weight percentages: 26-32 percent of SiO2, 14-18 percent of Al2O3, 24-28 percent of CaO, 16-20 percent of C and 2-4 percent of Li2O. When a billet shell at the outlet at the lower end of the crystallizer has a certain thickness, and a tension leveler and a crystallizer vibration device are turned on, the round billet with a liquid core is slowly pulled out downwards, 4-8 m length round billets are cut through a flame cutting machine, the excised round billets are horizontally positioned and pulled out, the length round billets over 600 DEG C surface temperature are hung to a slow cooling pit for slow-cooling over 24 hours, and the round billets after finishing slow cooling is hung to a shot blasting machine for shot blasting examination of the surface. The continuous casting method can compensate for the large shrinkage generated during casting and solidification and solve the stress problem generated during the cooling process.

Description

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Claims

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Application Information

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Owner JIANGYIN XINGCHENG SPECIAL STEEL WORKS CO LTD
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