Statistical principle and PLC technology-based method for measuring and calculating discharge amount of tobacco shred storage cabinet

A statistical and silk storage cabinet technology, which is applied in the field of measuring and calculating the output volume of tobacco silk storage cabinets based on statistical principles and PLC technology. The effect of R & D and transformation costs, solving measurement errors, and high technical reliability

Active Publication Date: 2011-09-14
CHINA TOBACCO SHANDONG IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

When the sprocket or the bottom belt beam sensed by the proximity switch is near the proximity switch (generally about 1cm), when the above problems occur, this will cause an overcounting phenomenon of counting pulses
In another case, when the bottom belt sprocket is worn or replaced with a new sprocket, the height of the sprocket is inconsistent, which may cause the proximity switch (the sensing distance is generally 1 to 1.5cm) to be unable to sense the h

Method used

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Embodiment Construction

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Abstract

The invention relates to a statistical principle and programmable logic controller (PLC) technology-based method for measuring and calculating discharge amount of a tobacco shred storage cabinet. The method comprises the following steps of: 1) acquiring a plurality of groups of field bottom belt running experimental data to acquire multiple groups of data of bottom belt frequency converter running frequency and bottom belt running speed, and obtaining an equation f(x)=ax+b based on statistical regressive analysis; 2) performing definite integration on the f(x) by using a PLC cyclic interrupt function block so as to obtain the running length of the bottom belt after multiple times of start and stop; 3) calculating the discharge amount of the shred storage cabinet through a function block (FB) in the PLC by using a formula 'shred storage cabinet discharge amount = bottom belt discharge length * cabinet feeding quantity/distribution length during feeding the cabinet'; and 4) performing high and low speed conversion of stub bar/tail during discharging of the shred storage cabinet in the FB of the PLC by using the real-time discharge length of the bottom belt, performing tail stop and starting related control in advance in the next cabinet. Any hardware detection equipment of the storage cabinet is not needed, many disadvantages and measurement errors caused by detection elements are solved, the accuracy of a system is improved, and the cost is reduced.

Description

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Claims

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Application Information

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Owner CHINA TOBACCO SHANDONG IND
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