Preparation method of environment-friendly electric car cable aluminum alloy rod

A technology of electric vehicles and aluminum alloy rods, which is applied in the field of alloys, can solve the problems of limited distance, poor conductivity, and accidents, and achieve good integrity, high elongation and fatigue resistance, and prevent the alloy from being oxidized

Inactive Publication Date: 2016-01-20
王栋
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This new method improves the quality of an electrical connector made up of high strength materials such as copper or iron wire used for signal transmissions between electronic devices like computers. By treating this material multiple times before it becomes too weakened over time, cracks are less likely to occur due to external forces on the cable's outer layer. Additionally, adding certain elements into these alloys helps improve their properties without affecting other important factors (like corrosion). Overall, this technology makes connectivity more reliable while maintaining good overall functionality even after repeated use.

Problems solved by technology

This patents discusses different technical problem addressed in this patented paper regarding the challenges faced when developing an effective replacement for traditional steel cores due to environmental concerns associated with its production and disposal processes. Current alternatives like copper plating and alkaline galvanizing require expensive raw materials while also having limitations in providing sufficient flexibility and durability. There exists a challenge to develop an alternate solution without these drawbacks.

Method used

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  • Preparation method of environment-friendly electric car cable aluminum alloy rod
  • Preparation method of environment-friendly electric car cable aluminum alloy rod
  • Preparation method of environment-friendly electric car cable aluminum alloy rod

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] Table 1 Composition and content of aluminum alloy conductor materials

[0042]

[0043] (1) Put 983.35g of aluminum ingots into the furnace according to the quality of the metal elements listed in the above table, heat and melt under the condition of nitrogen filling, and keep it at 700°C;

[0044] (2) According to the amount shown in the above table, add Fe, Co, Ni, Mg, Sr, Ge, Cu, Zr, Sn and other metals into the molten aluminum, stir for 0.5h to make it uniform, then stand still and place at 700 Keep warm at ℃ for 0.5h;

[0045] (3) Add 3g of refining agent to the alloy melt, stir evenly, and then let it stand for 30 minutes. The melt refining is operated in a sealed environment; , and after degassing and slag removal, enter the casting machine for casting to obtain aluminum alloy ingots;

[0046] (4) Heat the aluminum alloy ingot to 670°C for 5 hours for the first solid solution treatment, and the cooling medium used is water;

[0047] (5) Heat the aluminum alloy

Embodiment 2

[0051] Table 2 Composition and content of aluminum alloy conductor materials

[0052]

[0053] (1) Put 975.4g of aluminum ingots into the furnace according to the quality of the metal elements listed in the above table, heat and melt under the condition of nitrogen filling, and keep it at 700°C;

[0054](2) According to the amount shown in the above table, add Fe, Co, Ni, Mg, Sr, montmorillonite, Ge, Cu, Zr, Sn and other metals into the molten aluminum, stir for 0.5h to make it uniform, and then Stand still and keep warm at 700°C for 1h;

[0055] (3) Add 3g of refining agent to the alloy melt, stir evenly, and then let it stand for 30 minutes. The melt refining is operated in a sealed environment; , and after degassing and slag removal, enter the casting machine for casting to obtain aluminum alloy ingots;

[0056] (4) Heat the aluminum alloy ingot to 670°C for a holding time of 10 hours for the first solid solution treatment, and the cooling medium used is clear water;

[

Embodiment 3

[0061] Table 3 Composition and content of aluminum alloy conductor materials

[0062]

[0063] (1) Put 973.8g of aluminum ingots and 3g of Sn into the furnace according to the quality of the metal elements listed in the above table, heat and melt under the condition of nitrogen filling, and keep the temperature at 700°C;

[0064] (2) According to the amount shown in the above table, add Fe, Co, Ni, Mg, Sr, montmorillonite, Ge, Cu, Zr and other metals into the molten aluminum, stir for 0.5h to make it uniform, then stand still and Incubate at 700°C for 1 hour;

[0065] (3) Add 3g of refining agent to the alloy melt, stir evenly, and then let it stand for 30 minutes. The melt refining is operated in a sealed environment; , and after degassing and slag removal, enter the casting machine for casting to obtain aluminum alloy ingots;

[0066] (4) Heat the aluminum alloy ingot to 770°C for a holding time of 10 hours for the first solid solution treatment, and the cooling medium use

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Abstract

The invention discloses a preparation method of an environment-friendly electric car cable aluminum alloy rod. The environment-friendly electric car cable aluminum alloy rod comprises the following raw materials in percentage by weight: 0.01-0.6% of Fe, 0.4-1.2% of Co, 0.2-1.0% of Ni, 0.01-0.3% of Mg, 0.01-0.3% of Sr, 0.01-0.05% of Ge, 0.005-0.28% of Cu, 0.01-0.5% of Zr, 0.01-0.3% of Sn, 0.03-0.15% of montmorillonite and the balance of aluminum. The preparation method of the environment-friendly electric car cable aluminum alloy rod comprises the following steps: casting an aluminum alloy ingot, carrying out solid solution treatment for a first time, carrying out homogenization treatment, conventionally cold rolling and carrying out solid solution treatment for a second time to obtain an aluminum alloy conductor.

Description

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Claims

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Application Information

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Owner 王栋
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