Electric melting furnace, electric melting method and method for producing rock wool by using electric smelting red mud

An electric melting and electrode technology, which is applied in the field of electric melting furnace and electric melting red mud to produce rock wool, can solve the problems of large voltage and current fluctuations, increased production costs, and misoperation of electrical equipment, and achieve the effect of arc stability

Pending Publication Date: 2019-10-18
北京金亚润环保科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The first kind of fuel combustion melting furnace is divided into surface combustion melting furnace, cyclone melting furnace, etc., its disadvantage is that it produces a large amount of smoke and the tail gas treatment is complicated
The second type of electric melting furnace is divided into resistance furnace, electric arc furnace, plasma furnace, etc. The disadvantages are large power consumption and high maintenance costs.
[0004] However, there are the following problems in the arcing and ignition method of the electric melting furnace at the beginning of operation: first, the three-phase electrodes are inconsistent in arcing inside the electric melting furnace, resulting in an unbalanced three-phase current, and it is an instantaneous irregular three-phase current imbalance , which will cause malfunction of electrical equipment; second, the three-phase electrodes have intermittent arcing inside the electric melting furnace, sometimes short-circuited, sometimes arc-broken, the arc combustion is unstable, and the voltage and current fluctuate greatly, which requires repeated points The arc will cause a great impact on the power grid, and may generate high-order harmonics that will pollute the power grid and affect the safe operation of the power grid
[0006] However, there are the following problems in the process of producing rock wool using red mu

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0093] Example 1

[0094] like figure 1 As shown, the present invention provides an electric melting furnace, including an electric melting furnace body, a control system 4 and a power supply system, the control system 4 is electrically connected with the power supply system, and the power supply system includes an ignition device 3, and the electric melting furnace The body is structurally matched with the ignition device 3 , and the ignition device 3 includes a graphite electrode 31 and an electrode automatic adjustment mechanism 33 .

[0095] The graphite electrode 31 is a three-phase graphite electrode 31, and the discharge points of the three-phase graphite electrode 31 are respectively electrically connected with resistance wires; the electrode automatic adjustment mechanism 33 includes an electrode lifting mechanism 331, and the electrode lifting mechanism 331 is connected with the three The phase graphite electrodes 31 are electrically connected, and the electrode liftin

Example Embodiment

[0105] Embodiment 2

[0106] On the basis of Embodiment 1, in order to adapt the electric melting furnace to the production of inorganic fibers, especially the production of rock wool with red mud as the main material, the following improvements are made, such as Figure 1-3 As shown, the electric melting furnace body includes a furnace body 1 and a furnace cover 2; the furnace body 1 is provided with a furnace top distribution device 22, and the furnace top distribution device 22 communicates with the feeding device through a material conveying device; The side wall of the furnace body 1 is provided with a discharge port; the furnace cover 2 is provided with a passage hole through which the graphite electrode 31 can pass.

[0107] The inner furnace of the furnace body 1 is preferably cylindrical. The design inner diameter is preferably 360 cm, and the melting capacity is 5-8 tons per hour, preferably 6 tons.

[0108] The bottom and the circumference of the furnace body 1 are m

Example Embodiment

[0136] Embodiment 3

[0137] According to the above embodiment, in order to solve the problem of unbalanced three-phase current when the existing electric melting furnace starts arcing, the present invention provides an electric melting method, which uses the electric melting furnace to process materials, and the steps mainly include:

[0138] 1) Preparation before operation;

[0139] 2) fabric;

[0140] 3) Charge preheating;

[0141] 4) The molten pool is generated;

[0142] 5) ignition device 3 ignites arc;

[0143] 6) Maintain production, form melting rated current, melting rated voltage, melting rated power, and run stably;

[0144] 7) Output the stream, the molten liquid level reaches the set height, open the discharge port, make the molten liquid stream flow out and lead it to the next material processing process.

[0145] Specifically, the pre-operation preparation in step 1) includes three steps of equipment acceptance, pre-operation drying and post-drying inspection

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Abstract

The invention provides an electric melting furnace, an electric melting method and a method for producing rock wool by using electric smelting red mud, and relates to the field of high-temperature melting. An electric melting furnace body is in structure matching with an ignition device, and electric discharging points of graphite electrodes of the ignition device are respectively and electricallyconnected with resistance wires; an electrode automatic adjusting mechanism comprises an electrode lifting mechanism, the electrode lifting mechanism is electrically connected with the three-phase graphite electrodes, and the electrode lifting mechanism drives the three-phase graphite electrode to ascend and descend; and the electric melting furnace body is provided with channels for moving the graphite electrodes. According to the technical scheme, the contact area between the three-phase graphite electrodes and a molten liquid can be adjusted, and the voltage can be converted under an on-load condition, so that electric arc heat is concentrated, the electric arc is stable, and the phenomena of large fluctuation of voltage and current, unstable arc burning, short circuit and arc breakingare avoided. Impact on the power grid in an implementation process is avoided, and no harmonic pollution is caused.

Description

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Claims

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Application Information

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Owner 北京金亚润环保科技有限公司
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