Atmospheric Plasma NC Machining Method of Freeform Surface Optical Parts

A technology of optical parts and plasma, which is applied in the field of plasma processing of large-diameter aspheric optical parts, to achieve the effect of avoiding surface residual stress and subsurface damage

Active Publication Date: 2015-11-25
HARBIN INST OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology describes an improved method called vacuum plasmas that allows for efficient treatment of large areas without damaging them during manufacturing processes like lithography or etched patterns. It achieves this through various techniques including chemically reacting atomic species at high speeds while minimizing any physical impact from other sources.

Problems solved by technology

The technical problem addressed by this patented technology relating to removing complicated curved shapes from these types of materials involves ensuring accurate machining while maintaining minimal material loss or errors caused when performing certain processes like grinding. Current methods are either too aggressive for small areas or require excessively long time periods before achieving their desired results due to insufficient clearance between the tool's cutting edge and the workpiece being processed.

Method used

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  • Atmospheric Plasma NC Machining Method of Freeform Surface Optical Parts
  • Atmospheric Plasma NC Machining Method of Freeform Surface Optical Parts
  • Atmospheric Plasma NC Machining Method of Freeform Surface Optical Parts

Examples

Experimental program
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Effect test

specific Embodiment approach 1

[0022] Specific implementation mode one: combine figure 1 As shown, its steps are:

[0023] Step 1: A large-diameter plasma torch 1 or a medium-diameter plasma torch 2 or a small-diameter plasma torch 3 or a large-diameter plasma torch 1 is installed on the insulating work frame 4-1 of the five-axis linkage machine tool 4 Or the plasma torch 2 of medium caliber or the plasma torch 3 of small caliber can be connected with the output end of radio frequency power supply 5 as the anode of atmospheric plasma discharge;

[0024] Step 2: Fix the optical part 6 to be processed on the ground electrode 4-2, and the ground electrode 4-2 is fixed on the horizontal movement workbench 4-3 of the five-axis linkage machine tool 4; ground the ground electrode 4-2 as the atmosphere The negative electrode of plasma discharge; When the large-diameter plasma torch 1 is installed on the insulating work frame 4-1, the air inlet port 1-1 of the large-caliber plasma torch 1 can pass through the guide on

specific Embodiment approach 2

[0035] Specific implementation mode two: combination figure 2 Explain that the difference between this embodiment and the specific embodiment one is that the discharge working surface of the large-diameter plasma torch 1 is a square plane or a circular plane, and its material is aluminum, and it is connected with the output end of the radio frequency power supply 5 as a The anode of the atmospheric plasma discharge is provided with an air inlet 1-1 at its side position, and the air inlet 1-1 is connected with the air outlet of the air guide hole 4-4 on the insulating work frame 4-1; when the large diameter When the plasma torch 1 is used for atmospheric plasma processing, the flow rate of the plasma gas is 2L / min-5L / min, the gas flow rate of the reaction gas is 20ml / min-90ml / min, and the ratio of the flow rate of the auxiliary gas to the reaction gas is 0 %-50%, the added RF power range is 200W-400W. Other method steps are the same as those in the first embodiment.

specific Embodiment approach 3

[0036] Specific implementation mode three: combination image 3 Explain that the difference between this embodiment and the first embodiment is that the plasma torch 2 with a medium diameter is composed of an inner electrode A1, a circular polytetrafluoroethylene connection block A2, a circular insulating fixing sleeve A3, a hollow circular ring Consists of external electrode A4 and circular tube ceramic nozzle A5;

[0037] The upper end surface of the circular polytetrafluoroethylene connecting block A2 is provided with an air inlet A2-2 connected with the inner hole A2-1 of the circular polytetrafluoroethylene connecting block A2, and the circular insulating fixing sleeve A3 is provided with There are a plurality of ventilation holes A3-1, and a cooling cavity A4-1 is provided inside the hollow circular outer electrode A4; the upper end of the inner electrode A1 is embedded in the inner hole A2-1 of the circular PTFE connection block A2 In the upper end, the ring-shaped insula

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Abstract

The invention discloses an atmosphere plasma body numerical control processing method of a free-form surface optical element, and belongs to the filed of plasma body processing big-bore-diameter non-spherical optical elements. The atmosphere plasma body numerical control processing method of the free-form surface optical element aims at resolving the problems of machining efficiency and surface quality of the high-precise big-bore-diameter non-spherical optical elements. The method includes the steps that a plasma body torch with the big bore diameter or a plasma body torch with the medium bore diameter or a plasma body torch with the small bore diameter is installed on a working frame; an optical element to be processed is installed on a ground electrode in a clamping mode; the plasma body torch with the big bore diameter or the plasma body torch with the medium bore diameter or the plasma body torch with the small bore diameter is made to approach the surface to be processed; pre-heating is conducted; a radio frequency power source is started; the plasma body torch with the big bore diameter or the plasma body torch with the medium bore diameter or the plasma body torch with the small bore diameter is made to move in a multi-freedom-degree mode; the optical element to be processed is taken out. The plasma body torches with three different bore diameters are used for conducting atmosphere plasma body processing on the big-bore-diameter complex curved-surface optical elements.

Description

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Claims

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Application Information

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Owner HARBIN INST OF TECH
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