Passing through type steel pipe magnetic leakage detection air flotation detection boot

A through-type, steel pipe technology, applied in the direction of material magnetic variables, etc., can solve the problems of increasing the production cost of the probe shoe and installation workload, and the inability to detect the steel pipe area, etc., achieve a good working environment temperature, avoid direct heat conduction, and improve flaw detection Effects of Accuracy and Stability

Inactive Publication Date: 2016-05-11
SICHUAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology allows for accurate testing of large diameter (L) steels without generating excessive noise during their movement across an inspection tunnel. By utilizing specialized probing tools made up of circular discs instead of traditional roller wheeled systems, this system achieves more reliable and efficient monitoring while reducing wear and tear damage. Additionally, the use of a cylular body design simplifies construction and improves safety over conventional methods due to its reduced impact on the sensors used therein. Overall, these technical benefits improve performance and efficiency in detecting defects such as cracks in steel tubings undergoing manufacturing processes.

Problems solved by technology

This patented technical solution described in the patents describes different methods for detecting flaws such as magnetism leaks and cracks due to corrosion. These techniques involve attaching special probes made of materials like iron powder onto steel tubings being worked while they move along their length direction. By measuring changes over time called induced currents, these signals may indicate damage to the tube's inner walls. However, existing solutions have drawbacks when trying to achieve complete coverage of all areas covered by the scanning prober foot without increasing its size and weight.

Method used

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  • Passing through type steel pipe magnetic leakage detection air flotation detection boot
  • Passing through type steel pipe magnetic leakage detection air flotation detection boot
  • Passing through type steel pipe magnetic leakage detection air flotation detection boot

Examples

Experimental program
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Effect test

Embodiment 1

[0036] The through-type steel pipe magnetic flux leakage flaw detection air flotation probe described in this embodiment is as follows: figure 1 , figure 2 As shown, it includes a sensor 4 and a cylindrical body 1 with open structures at both ends. The cylindrical body 1 is made of aluminum alloy, and the inner diameter D of the cylindrical body is 3 =d+2h 1 , outer diameter D 1 =D 3 +20mm (that is, the wall thickness is 10mm), length l 0 is 200mm, where d is the outer diameter of the steel pipe to be tested, h 1 is the distance between the inner wall of the cylindrical body and the outer wall of the steel pipe to be detected when the steel pipe to be detected is located in the inner hole of the cylindrical body and is coaxial with the cylindrical body, h 1 = 0.1mm, D 3 is the inner diameter of the cylindrical body, D 1 is the outer diameter of the cylindrical body; the wall of the cylindrical body is provided with two circles of throttling holes 2 for inputting pressur

Embodiment 2

[0038] The through-type steel pipe magnetic flux leakage flaw detection air flotation probe described in this embodiment is as follows: image 3 Shown, and embodiment 1 difference is: 1, the length l of cylindrical body 1 0 is 300mm, when the steel pipe to be detected is located in the inner hole of the cylindrical body and is coaxial with the cylindrical body, the distance h between the inner wall of the cylindrical body and the outer wall of the steel pipe to be detected 1 =0.5mm; 2. There are three circles of throttle holes 2 for inputting pressure air into the inner hole of the cylindrical body and two circles of annular grooves 3 for installing sensors on the wall of the cylindrical body, two adjacent circles The spacing between the orifices is the same as l 1 3. The number of throttle holes in the three circles of throttle holes is six, and the diameter of the middle part of the throttle hole is d 2 =1.2mm, the hole diameter of air inlet and air outlet d 1 =6mm; 4. The w

Embodiment 3

[0040] The through-type steel pipe magnetic flux leakage flaw detection air flotation probe described in this embodiment is as follows: Figure 4 Shown, and embodiment 1 difference is: 1, the length l of cylindrical body 1 0 is 260mm, when the steel pipe to be detected is located in the inner hole of the cylindrical body and is coaxial with the cylindrical body, the distance h between the inner wall of the cylindrical body and the outer wall of the steel pipe to be detected 1 =0.3mm; 2. There are 12 throttle holes in the two circles of throttle holes, and the diameter of the middle part of the throttle hole is d 2 =0.8mm, the hole diameter of air inlet and air outlet d 1 = 4mm; 3. A circle of annular groove 3 arranged on the cylinder wall of the cylindrical body is located between the left ring throttle hole and the left end surface of the cylindrical body, and the gap between the left groove wall of the annular groove and the left end surface of the cylindrical body The spacin

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Abstract

The invention provides a passing through type steel pipe magnetic leakage detection air flotation detection boot which comprises sensors and a cylindrical body of which the two ends are of an open type structure. The inner diameter of the cylindrical body is larger than the outer diameter of a steel tube to be detected, the cylinder wall of the cylindrical body is provided with at least two rings of flow restriction orifices used for inputting pressure air into an inner hole of the cylindrical body and at least one ring of an annular groove used for installing the sensors, the number of each ring of the flow restriction orifices is same and is 6, and all the flow restriction orifices in each ring of the flow restriction orifices are uniformly distributed in the cylinder wall in the circumferential direction of the cylindrical body; the number of the sensors is at least pid/a, in the formula, d represents the outer diameter of the steel pipe to be detected, a represents the circumferential detection covering range of one sensor on the surface of the steel pipe to be detected, and the sensors in each ring of the annular groove are uniformly arranged in the circumferential direction of the annular groove.

Description

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Claims

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Application Information

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Owner SICHUAN UNIV
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