Automobile body coating method capable of reducing VOC emission

A technology of automobile body and coating method, which is applied to the device, coating, special surface and other directions of coating liquid on the surface, can solve the problem of high VOC emission, and achieve the effect of reducing VOC emission and reducing VOC emission.

Active Publication Date: 2021-09-17
DONGFENG MOTOR GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This invention provides an improved way for painting cars during manufacturing without causing harmful vapors that could affect their health or environment negatively impacting them's quality control standards. It involves creating tiny particles called pigments with specific properties which help make up small air bubbles inside paints used on car bodies more effective at reducing volatile organic compounds (VOC) released from these coatings. By adding this special materials into liquid form instead of dry cake mixes, less energy needs to produce the same amount of gasoline per unit weight than what would normally occur if there were no other ways to achieve such results.

Problems solved by technology

The technical problem addressed in this patented text relates to reducing emissions from coatings used for cars due to increased concern over their impacts upon human health caused by volatile organic compounds released during manufacturing processes or exposure to sunlight.

Method used

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  • Automobile body coating method capable of reducing VOC emission
  • Automobile body coating method capable of reducing VOC emission
  • Automobile body coating method capable of reducing VOC emission

Examples

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Effect test

Embodiment 1

[0122] Embodiment 1 of the present application provides a kind of automobile body coating method that can reduce VOC emission, comprises the following steps:

[0123] 1. Phosphating pretreatment:

[0124] (1) Pre-washing: use industrial water at a temperature of 40°C to spray the car body, the spray time is 25s, and the spray pressure is 0.1MPa;

[0125] (2) Pre-degreasing: Spray the car body with the pre-degreasing tank solution, the spraying time is 50s, the spray pressure is 0.25MPa, the temperature of the pre-degreasing tank solution is 45°C, and the pH value of the pre-degreasing tank solution is 13; The liquid is an alkaline surfactant;

[0126] (3) Degreasing: immerse the car body in a degreasing bath with a pH value of 13, the immersion time is 200s, the surface flow circulation pressure is 0.1MPa, and the temperature of the degreasing bath is 45°C; the degreasing bath is an alkaline surfactant;

[0127] (4) The first water washing: immerse the car body in industrial wa

Embodiment 2

[0159] Embodiment 2 of the present application provides a kind of automobile body coating method that can reduce VOC emission, comprises the following steps:

[0160] 1. Film pretreatment:

[0161] (1) Pre-washing: use industrial water at a temperature of 45°C to spray the car body, the spray time is 25s, and the spray pressure is 0.12MPa;

[0162] (2) Pre-degreasing: Spray the car body with the pre-degreasing tank solution, the spraying time is 55s, the spray pressure is 0.22Pa, the temperature of the pre-degreasing tank solution is 45°C, and the pH value of the pre-degreasing tank solution is 11; Alkaline surfactant is selected for the liquid;

[0163] (3) Degreasing: Immerse the car body in the degreasing tank solution for 220s, the surface flow circulation pressure of the degreasing tank solution is 0.09MPa, the temperature of the degreasing tank solution is 45°C, and the pH value of the degreasing tank solution is 10; the degreasing tank solution is selected Alkaline surfa

Embodiment 3

[0192] Embodiment 3 of the present application provides a kind of automobile body coating method that can reduce VOC emission, comprises the following steps:

[0193] 1. Phosphating pretreatment:

[0194] (1) Pre-washing: use industrial water at a temperature of 45°C to spray the car body, the spray time is 25s, and the spray pressure is 0.12MPa;

[0195] (2) Pre-degreasing: Spray the car body with the pre-degreasing tank solution, the spraying time is 35s, the spray pressure is 0.28MPa, the temperature of the pre-degreasing tank solution is 45°C, and the pH value of the pre-degreasing tank solution is 13; The liquid is an alkaline surfactant;

[0196] (3) Degreasing: immerse the car body in a degreasing bath with a pH value of 13, the immersion time is 200s, the surface flow circulation pressure is 0.1MPa, and the temperature of the degreasing bath is 45°C; the degreasing bath is an alkaline surfactant;

[0197] (4) The first water washing: immerse the car body in industrial w

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Abstract

The invention relates to the technical field of automobile body coating, in particular to an automobile body coating method capable of reducing VOC emission. The invention provides the automobile body coating method capable of reducing VOC emission. The automobile body coating method comprises the following steps that pretreatment, electrophoresis, electrophoresis drying, electrophoresis polishing, coating A spraying, coating B spraying, flash drying, coating C spraying and finish paint drying are sequentially carried out on an automobile body; wherein a coating A is made of powdery colored paint or water-based intermediate paint; a coating B is made of water-based pearlescent paint, water-based metallic paint or water-based colored paint; and a coating C is made of powdery varnish or solvent type varnish. According to the automobile body coating method provided by the invention, the VOC emission in the coating process can be effectively reduced through cooperation of a coating process and the spraying materials.

Description

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Claims

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Application Information

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Owner DONGFENG MOTOR GRP
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