Separation membrane

a separation membrane and membrane technology, applied in the field of separation membranes, can solve the problems of difficult to obtain sufficient gas separation performance and leakage of gas to be separated, and achieve the effect of maintaining stable high separation performan

Pending Publication Date: 2021-11-25
TORAY IND INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present invention provides an improved method for separating materials with different sizes by using a special type of material called a separation film that has a specific structure made up of two layers: one contains a dense layer of carbon atoms, which makes it stable against pressure changes or other factors affecting its properties. This results in better separation efficiency compared to traditional methods like filtration.

Problems solved by technology

This patent describes a problem related to the separation and purification of certain materials like carbon dioxide and water during industrial processes such as natural gas purification plants. These materials are difficult to effectively remove due to their low pressures and high permeabilities. To solve this issue, researchers developed different types of membranes that can efficiently separate these materials. However, current membranes may only work well under very small pressure differences, making them challenging to achieve high levels of separation without losing their ability to resist damage caused by high pressure differentials.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1

[0112]Polyacrylonitrile (MW: 150,000) manufactured by Polysciences, Inc., polyvinylpyrrolidone (MW: 40,000) manufactured by Sigma-Aldrich Co. LLC., and, as a solvent, dimethyl sulfoxide (DMSO) manufactured by WAKENYAKU CO., LTD. were charged into a separable flask, and the mixture was stirred and refluxed to prepare a homogeneous, transparent solution. In this process, the concentrations of polyacrylonitrile and polyvinylpyrrolidone were both 11.5% by weight.

[0113]Using the obtained coating stock solution, a film was formed on the surface of a porous carbon core having a hollow fiber-shaped co-continuous porous structure by a nozzle coating method. The resulting product was infusibilized by heating at 240° C. in an oxygen atmosphere. Then, the product was subjected to a carbonization treatment by heating at 600° C. in a nitrogen atmosphere to form a separation layer including a dense carbon layer, whereby a separation membrane was obtained. The co-continuous porous structure of the cor

example 2

[0117]Particles were again adhered to the hollow fiber carbon membrane for separation obtained in Example 1 by the same method as in Example 1.

[0118]The following matters were recognized by the observation with the scanning electron microscope: particles adhere to a surface of the dense carbon layer, a dense layer carbon layer has a recess, and at least part of the particles are embedded in the recess.

[0119]The occupancy of the dense carbon layer by the particles was 45%, and the particle size of the adhered particles was 93 nm, which was 1 / 3559 of the average diameter of the separation membrane. The separation factor of the obtained separation membrane was evaluated to be 1.44.

example 3

[0120]To the separation membrane before adhesion of particles produced in Example 1, particles were adhered using a slurry containing two types of particles (SNOWTEX ZL manufactured by Nissan Chemical Corporation and ST-30L manufactured by Nissan Chemical Corporation) dispersed therein by the same method as in Example 1.

[0121]The following matters were recognized by the observation with the scanning electron microscope: particles adhere to a surface of the dense carbon layer, a dense layer carbon layer has a recess, and at least part of the particles are embedded in the recess.

[0122]The occupancy of the dense carbon layer by the particles was 30%, and the particle sizes of the adhered particles were 44 nm and 93 nm, which were 1 / 7523 and 1 / 3559 of the average diameter of the separation membrane, respectively. The separation factor of the obtained separation membrane was evaluated to be 1.08.

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Abstract

Stable maintenance of high separation performance of a separation membrane having a separation layer comprising a compact carbon layer is described in addition to a separation membrane having a separation layer comprising a compact carbon layer, wherein particles are attached to the compact carbon layer, recesses are present in the compact carbon layer, and the particles are at least partially stuck in the recesses.

Description

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Claims

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Application Information

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Owner TORAY IND INC
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