Catalytic composition and process for the alkylation and/or transalkylation of aromatic compounds

Inactive Publication Date: 2000-03-07
ENICHEM SPA
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

These processes however create problems relating to environment and safety; in fact the use of these catalysts is particularly problematical due to corrosion, the by-production of toxic organic products and the disposal of the exhausted catalysts.
This type of zeolitic system however, perhaps owing to channels which are too small, only allows the production of cumene with rather low selectivities.
The necessity for high mechanical characteristics is much greater in the case of regenerable catalysts which must frequently undergo thermal regeneration treatment, which causes strong structural stress.
In case of thermal regenerations carried out "off-site", the use of a catalyst with insufficient mechanical characteristics would lead to considerable losses in material during the numerous charging and discharging of the exhausted and regenerated catalyst.
This aspect is therefore of primary importance if the regenerable catalyst is used in existing industrial plants, where it may not be possible to carry

Method used

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  • Catalytic composition and process for the alkylation and/or transalkylation of aromatic compounds
  • Catalytic composition and process for the alkylation and/or transalkylation of aromatic compounds
  • Catalytic composition and process for the alkylation and/or transalkylation of aromatic compounds

Examples

Experimental program
Comparison scheme
Effect test

example 2

The humid panel obtained in example 1 is dried in an oven for 1 hour at 150.degree. C., and calcined in muffle for 5 hours at 550.degree. C. in a stream of air.

The calcined solid is dispersed in an aqueous solution of ammonium acetate (150 g of water and 8 g of ammonium acetate) for the ion exchange. The suspension is heated under stirring for an hour at about 80.degree. C.

The suspension is then filtered and the solid obtained is redispersed in demineralized water (150 ml) for the washing. The suspension is then refiltered and the ion exchange and washing are repeated in sequence. The solid is then washed again and refiltered and then dried in an oven for 1 hour at 150.degree. C. thus obtaining the zeolite whose cationic sites are ammonium and alkylammonium ions. This zeolite is calcined in muffle for 5 hours at 550.degree. C. in a stream of air thus obtaining the beta zeolite in acid form. Upon elemental analysis, the sodium residue in the latter sample is in fact equal to 106 ppm. Th

example 3

The humid panel obtained in example 1 is redispersed in an aqueous solution of ammonium acetate (200 g of water and 16 g of ammonium acetate) for the ion exchange. This suspension is heated under stirring for an hour at about 80.degree. C.

The suspension is then filtered and the solid obtained is redispersed in demineralized water (150 cc) for the washing. The suspension is then refiltered and a humid panel of beta zeolite is again obtained in whose cationic sites are ammonium and alkylammonium ions.

Upon elemental analysis, the sodium residue in the latter sample is in fact equal to 112 ppm. The content of aluminum is equal to 3.38% [Al] / [Na]=257).

The product was characterized by X-ray diffraction from powders.

example 4

A catalyst is prepared called CATALYST A1 based on beta zeolite prepared according to example 3 and alumina in the form of bohemite, according to an extrusion process whose main parameters adopted are indicated in table I.

The beta zeolite used for this preparation was not subjected to any calcination treatment. The preparation procedure is schematized in the flowsheet of FIG. 1. The catalyst thus obtained was then subjected to a single calcination treatment in air. Table I shows the ranges of porosity of the catalyst from which it can be observed that the fraction of pores with radius >100 .ANG. is more than 35% in accordance with what is claimed in EP 687500, whereas the total volume of EPV extrazeolitic pores is equal to 0.81 ml / g.

FIG. 2 shows the graph of the extrazeolitic PSD relating to catalyst A1, to be compared with the volume of micropores, i.e. essentially zeolitic pores, equal to 0.12 ml / g.

FIG. 3 shows the complete absorption isotherm with nitrogen at the temperature of

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Abstract

A catalytic composition is described for the alkylation and/or transalkylation of aromatic hydrocarbons consisting of beta zeolite, as such or modified by the isomorphous substitution of aluminum with boron, iron or gallium or by the introduction of alkaline and/or earth alkaline metals following an ion-exchange process, and an inorganic ligand, wherein the extrazeolite porosity, i.e. the porosity obtained by adding the mesoporosity and macroporosity fractions present in the catalytic composition itself, is such that a fraction of at least 25% is composed of pores with a radius higher than 100 ANGSTROM , said composition being characterized by a total volume of extrazeolitic pores greater than or equal to 0.80 ml/g.

Description

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Claims

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Application Information

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Owner ENICHEM SPA
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