Aluminum alloy EBSD sample alkaline electrolysis polishing liquid and preparation method and electrolysis polishing method thereof

An electrolytic polishing and aluminum alloy technology, which is applied in the field of electrolytic polishing, can solve the problems of high equipment requirements for ion thinning method, damage to human body and environment, poor surface quality, etc., and achieve good polishing effect, less environmental pollution and good economic benefits. Effect

Active Publication Date: 2018-09-07
ZHEJIANG HAILI GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology describes how it can be used on Al-alloy materials like those found at sites where they were being analyzed or tested by XRF (X ray fluorescent analysis). By adjusting certain parameters such as pH value, concentration ratio, temperature, etc., this process allows researchers to study properties that are difficult to analyze accurately without damaging their tools. Additionally, these technical results help improve efficiency when developing new alloys through chemical mechanical planarization techniques called Electrochem Polish®(ECP), which involves applying voltage across two different parts of the sample simultaneously while also rotating them about each other. These improvements make processing more accurate data possible compared to previous methods.

Problems solved by technology

This patented technical problem addressed by this patents relates to improving the accuracy and efficiency of analyzing metal structures during manufacturing processes like die castings or injection molded products. Current methods involve mechanically polished surfaces followed by chemistry/eletronics processing, but they suffer from issues including irregularity of surface roughness due to factors like heat shrinkage rate, stress relief factor, and impurities present within the aluminium matrix composition. Additionally, there may exist concerns regarding environmental safety when treating waste gas emissions caused by nitride formation. Therefore, developing new solutions without harmful substances while maintaining their beneficial benefits becomes crucial.

Method used

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  • Aluminum alloy EBSD sample alkaline electrolysis polishing liquid and preparation method and electrolysis polishing method thereof
  • Aluminum alloy EBSD sample alkaline electrolysis polishing liquid and preparation method and electrolysis polishing method thereof
  • Aluminum alloy EBSD sample alkaline electrolysis polishing liquid and preparation method and electrolysis polishing method thereof

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Experimental program
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Effect test

Embodiment 1

[0028] In this embodiment, the composition of the alkaline electrolytic polishing solution is as follows: the content of sodium ethylate is 40 g / L, the content of sodium silicate is 15 g / L, the content of sodium metaaluminate is 10 g / L, and the content of glucose is 8 g / L .

[0029] The ZL205A alloy EBSD sample is electrolytically polished using the above-mentioned alkaline electrolytic polishing solution, and the steps of the electrolytic polishing method are as follows:

[0030] (1) Mechanical grinding and polishing: the ZL205A alloy material is made into semi-finished aluminum alloy samples by wire cutting, and the semi-finished aluminum alloy samples are sequentially used on the polishing machine with 800#, 1000#, 1500# and 2000# polishing sheets. Grinding, and then polishing with 0.1μm polishing paste;

[0031] (2) Degreasing treatment: the polished ZL205A alloy material obtained in (1) is degreased with a degreasing agent, and vibrated in an ultrasonic wave until t

Embodiment 2

[0035] In this embodiment, the composition of the alkaline electrolytic polishing solution is as follows: the content of sodium ethylate is 70g / L, the content of sodium silicate is 20g / L, the content of sodium metaaluminate is 15g / L, and the content of glucose is 10g / L , to obtain an electrolytic polishing solution after mixing evenly.

[0036] The ZL205A alloy EBSD sample was electrolytically polished using the above-mentioned alkaline electrolytic polishing solution, and the polishing process was the same as that in Example 1, but the polishing time was 140 s during electrolytic polishing.

[0037] After electropolishing, the surface of ZL205A alloy has high brightness and smooth surface. After EBSD analysis, the calibration rate is high. figure 2 It is the pattern diagram of EBSD image of ZL205A alloy after electrolytic polishing.

Embodiment 3

[0039] In this embodiment, the composition of the alkaline electrolytic polishing solution is as follows: the content of sodium ethylate is 100g / L, the content of sodium silicate is 25g / L, the content of sodium metaaluminate is 20g / L, and the content of glucose is 12g / L , to obtain an electrolytic polishing solution after mixing evenly.

[0040] The ADC12 alloy EBSD sample was electrolytically polished using the above-mentioned alkaline electrolytic polishing solution. The polishing process was the same as that in Example 1, but the polishing time was 3 minutes during the electrolytic polishing.

[0041] After electrolytic polishing, the surface of ADC12 alloy has high brightness and smooth surface. After EBSD analysis, the calibration rate is high. image 3 It is the pattern diagram of EBSD image of ADC12 alloy after electrolytic polishing.

[0042] In the above alkaline electrolytic polishing solution, sodium ethylate is the basic component, which is decomposed into et

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Abstract

The invention discloses aluminum alloy EBSD sample alkaline electrolysis polishing liquid and a preparation method and electrolysis polishing method thereof and belongs to the technical field of analysis. The aluminum alloy EBSD sample alkaline electrolysis polishing liquid and the preparation method and electrolysis polishing method thereof are suitable for aluminum alloy samples prepared by different processingmethods, operation is convenient, and the cost is low. The electrolysis polishing liquid comprises 40-100 g/L of sodium ethoxide, 15-25 g/L of sodium silicate, 10-20 g/L of sodium metaaluminate, 8-12 g/L of glucose, and water. The preparation method of the alkaline electrolysis polishing liquid comprises the steps that the water is heated to be 50 DEG C, and the sodium ethoxide, the sodium silicate, the sodium metaaluminate, the glucose and the water are added. The electrolysis polishing method comprises the steps of (1) mechanical grinding and polishing, (2) oil stain removaltreatment, and (3) electrolysis polishing. According to the aluminum alloy EBSD sample alkaline electrolysis polishing liquid and the preparation method and electrolysis polishing method thereof, theproblem that the preparation polishing effect of traditional aluminum alloy EBSD samples is poor is solved.

Description

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Claims

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Application Information

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Owner ZHEJIANG HAILI GROUP
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