High-speed train grinding wheel and preparation method thereof

A grinding wheel and high-speed iron technology, which is applied in the direction of grinding/polishing equipment, grinding devices, manufacturing tools, etc., can solve the problems of service life, processing efficiency and poor yield of electroplated grinding wheels, and achieve low cost, improved service life, and good quality. The effect of holding power

Inactive Publication Date: 2019-02-19
江苏华昌工具制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The CNC grinding machine for processing Borg plates originally used electroplated grinding wheels, but the service life, processing efficiency and yield of electroplated grinding wheels are poor

Method used

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  • High-speed train grinding wheel and preparation method thereof
  • High-speed train grinding wheel and preparation method thereof
  • High-speed train grinding wheel and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0033] Example 1

[0034] This embodiment provides a method for preparing a high-speed iron grinding wheel. Including the following process steps:

[0035] 1) Ingredients: Pre-mix the graded diamond particles and silicon carbide particles with the alloy powder brazing filler metal to form a molding material. The mixing material uses a three-dimensional mixer and the mixing time is 50 minutes. The composition of the alloy powder brazing filler metal is 31wt% Ni, 25wt% Mn, 1.8wt% Si, 0.80wt% B, 1.0wt% Fe, 2.5wt% Cr, the balance being Cu; added diamond particles The weight of is 3.2wt% of the weight of the alloy powder solder, and the weight of the added silicon carbide particles is 0.40wt% of the weight of the alloy powder solder.

[0036] 2) Cloth: Adjust the tooling and mold, place the machined 65Mn steel substrate (after cleaning the surface of the steel substrate, pre-coated with adhesive and flow blocking agent), then put the molding material, and assemble it into the molding fixtu

Example Embodiment

[0042] Example 2

[0043] This embodiment provides a method for preparing a high-speed iron grinding wheel. Including the following process steps:

[0044] 1) Ingredients: Pre-mix the graded diamond particles and silicon carbide particles with the alloy powder brazing filler metal to form a molding material. The mixing material uses a three-dimensional mixer and the mixing time is 50 minutes. The composition of the alloy powder brazing filler metal is 35wt% Ni, 23wt% Mn, 2.0wt% Si, 0.80wt% B, 1.2wt% Fe, 3.2wt% Cr, the balance being Cu; added diamond particles The weight of is 2.5wt% of the weight of the alloy powder solder, and the weight of the added silicon carbide particles is 0.5wt% of the weight of the alloy powder solder.

[0045] 2) Cloth: Adjust the tooling and mold, place the machined 65Mn steel substrate (after cleaning the surface of the steel substrate, pre-coated with adhesive and flow blocking agent), then put in the molding material and assemble it into the molding fixt

Example Embodiment

[0051] Example 3

[0052] This embodiment provides a method for preparing a high-speed iron grinding wheel. Including the following process steps:

[0053] 1) Ingredients: Pre-mix the graded diamond particles and silicon carbide particles with the alloy powder brazing filler metal to form a molding material. The mixing material uses a three-dimensional mixer and the mixing time is 50 minutes. The composition of alloy powder brazing filler metal is 35wt% Ni, 24wt% Mn, 1.25wt% Si, 1.0wt% B, 1.5wt% Fe, 1.2wt% Cr, the balance being Cu; added diamond particles The weight of is 3.0wt% of the weight of the alloy powder solder, and the weight of the added silicon carbide particles is 0.3wt% of the weight of the alloy powder solder.

[0054] 2) Cloth: Adjust the tooling and mold, place the machined 65Mn steel substrate (after cleaning the surface of the steel substrate, pre-coated with adhesive and flow blocking agent), then put in the molding material and assemble it into the molding fixture.

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Abstract

The invention relates to a high-speed train grinding wheel and a preparation method thereof, and belongs to the technical field of manufacturing of abrasive and grinding tools. The preparation methodof the high-speed train grinding wheel comprises the following steps of burdening, distributing, brazing and sintering, reaming, paint spraying, edge cutting and correcting of dynamic balance. The brazing sintering is carried out at the temperature 1000-1090 DEG C under a vacuum condition, the adopted alloy powder brazing filler metal comprises, 31-35 wt% of Ni, 23-25 wt% of Mn, 1.25-2.5 wt% of Si, 0.30-1.0 wt% of B, 1.0-1.5 wt% of Fe, 1.0-5.0 wt% of Cr, and the balance Cu, and the abrasives are composite abrasives of diamond particles and silicon carbide. The alloy powder brazing filler metaladopted by the high-speed train grinding wheel does not contain rare metal W, Co and precious metal components, so that the cost is low, the brazing sintering temperature is low, the thermal damage of the diamond particles is small, the wettability is good, the thermal expansion coefficient is low, a good holding force can be formed for the abrasive compound, the grinding effect of the abrasivescan be fully exerted, and the service life is remarkably prolonged.

Description

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Claims

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Application Information

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Owner 江苏华昌工具制造有限公司
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