Efficient and automatic welding process for rack and semi-chord pipe

An automatic welding and chord technology, applied in welding equipment, welding accessories, manufacturing tools, etc., can solve the problems that restrict the delivery time of the platform, the market competitiveness of enterprises, the welding depth does not reach the thickness of the plate, and the stability of difficult welding quality. Reduce post-weld repair costs, reduce work intensity and requirements, and reduce spatter

Pending Publication Date: 2022-07-15
ANGANG STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The welding of the rack plate and the half chord is mainly manual welding. The welding workload is huge, and the welding depth does not reach the thickness of the plate. It is difficult for workers to ensure the stabili

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0031] Example:

[0032] like figure 1 , figure 2 As shown, this embodiment is applied to the welding of 70mm thick Q690 and rack steel, and the specific process is as follows:

[0033] 1) For the connection between the half chord plate and the rack plate of different thicknesses, design appropriate narrow grooves, the low end blunt edge of the groove is 0mm, the bottom diameter is 12mm, and the groove angle is 3°.

[0034] 2) Select the matching 1.2mmER110S-G solid core gas shielded welding wire.

[0035] 3) Before welding, use mechanical grinding to remove rust, oil, moisture and other impurities on the surface of the steel plate to ensure the welding quality.

[0036] 4) Carry out welding group pairing and spot welding to fix.

[0037] 5) After the groove is paired, it is necessary to connect the arc strike plate with the same shape as the groove at the beginning and end of the weld bead to avoid defects such as pores in the actual welding area.

[0038] 6) Select the mi

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PUM

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Abstract

The invention relates to a welding process, in particular to an efficient automatic welding process for a rack and a semi-chord tube. The method is suitable for connection between semi-chord plates with different thicknesses and rack plates and specifically comprises the following steps that a narrow groove is designed; after the grooves are grouped, arc striking plates consistent with the grooves in shape are connected to the starting position and the final position of a welding bead; selecting protective gas; whether pre-weld preheating and post-weld heat treatment are carried out or not is determined according to the strength level of the plate; two narrow-gap gas shield welding robots are adopted to work in a matched mode at the same time. Welding process parameters are selected; the interlayer temperature in the welding process is controlled; a laser tracking system is used for monitoring the position of the welding wire; and during double-sided welding, turning-over welding is carried out when welding is carried out for 1-4 passes, or double-sided simultaneous welding is realized by adopting a double-robot welding system. The welding penetration is increased, the welding quality is superior to that of a traditional welding method, the stress of a welding joint is effectively controlled, the product stability is well controlled, the welding efficiency is greatly improved, and the welding cost is greatly reduced.

Description

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Claims

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Application Information

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Owner ANGANG STEEL CO LTD
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