Shaping method of nanometer bioceramic artificial joint

A technology for bioceramics and artificial joints, applied in medical science, prosthesis and other directions, can solve the problems of difficult preparation and processing of complex-shaped ceramic parts, and achieve the effects of shortening processing cycle, saving processing cost and simple forming process

Inactive Publication Date: 2007-02-14
HARBIN MEDICAL UNIVERSITY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented method allows for creating complicated structures made from ceramically strong materials like zirconia (ZrO2) without cracked surfaces that are easier to handle than traditional processes such as milling. It also simplifies manufacturing while reducing costs compared to current techniques. Additionally, these composites offer improved thermal shock resistance over conventional ceramies due to their microstructure and continuity within them. Overall, this technology makes possible better ways to produce advanced ceramice designs at an affordable price point.

Problems solved by technology

Technological Problem: Current processes for producing ceramically strong structures involve complicated steps that result in crackings when machining them into specific forms like cylinders or dies. Additionally, current techniques have limited applicability towards complex shapes because they often lead to breakage upon removal from heat treatment.

Method used

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  • Shaping method of nanometer bioceramic artificial joint
  • Shaping method of nanometer bioceramic artificial joint
  • Shaping method of nanometer bioceramic artificial joint

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Experimental program
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Effect test

specific Embodiment approach 1

[0016] Specific implementation mode 1: In this implementation mode, the preparation and forming process of nano-biological ceramic materials are completed according to the following steps:

[0017] 1. Preparation of Al by alcohol-water solution heating method 2 o 3 , ZrO 2 Nano powder. When the alcohol-water solution is heated, a gel-like precipitate is produced in the solution, and the following hydrolysis reaction occurs:

[0018] (1),

[0019] (2).

[0020] Al(NO 3 ) 3 9H 2 O, ZrOCl 2 ·8H 2 O and Y (NO 3 ) 3 ·6H 2 O is formulated into a mixed solution with a certain molar concentration by molar ratio, adding absolute ethanol at a ratio of alcohol to water of 5:1, and adding a certain amount of polyethylene glycol 200 and polyethylene glycol 1540 as a dispersant. The solution was placed in a constant temperature water bath and slowly heated to 75°C, and kept at this temperature for 6 hours to obtain a white sol. Using NH 4 HCO 3 As a precipitating ag

specific Embodiment approach 2

[0028] Specific implementation mode two: this implementation mode completes the preparation and forming process of nano-biological ceramic materials according to the following steps:

[0029] 1. Prepare hydroxyapatite HAP powder by chemical precipitation method.

[0030] The chemical reaction equation of hydroxyapatite is as follows:

[0031] (3),

[0032] (4),

[0033] (5).

[0034] The overall equation is:

[0035] (6).

[0036] Prepare a certain concentration of (NH 4 ) 2 HPO 4 solution and Ca(NO 3 ) 2 solution. where Ca(NO 3 ) 24H 2 O prepared with absolute ethanol, (NH 4 ) 2 HPO 4 Prepare with deionized water. According to formula (6), the two solutions are chemically reacted. Ca(NO 3 ) 2 solution, and then add a small amount of (NH 4 ) 2 HPO 4 solution, to generate HAP crystal nuclei in the reaction mixture, and then dropwise add (NH 4 ) 2 HPO 4 Solution, along with the progress of the reaction, add ammonia water dropwise at

specific Embodiment approach 3

[0044] Embodiment 3: This embodiment is different from Embodiment 1 and Embodiment 2 in that, according to the different ratios of materials, the composition ratio of nano-biological ceramics is shown in Table 3.

[0045] Al 2 o 3

[0046] Note: Al 2 o 3 : ZrO 2 is the mole fraction ratio; ZrO 2 : HAP is the mass fraction ratio.

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Abstract

The process of forming artificial joint of nanometer bioceramic relates to nanometer ceramic material forming technology, and aims at solving the problem of forming complicated shape ceramic product. The process includes the following steps: 1. hot pressing and sintering composite Al2O3/ZrO2 powder or ZrO2/HAP powder to prepare nanometer ceramic block; and 2. closed die forging to form ceramic product at high temperature. By means of the twice forming process, the present invention can form ceramic part of complicated shape. The present invention has the advantages of simple forming process, easy manufacture of mold, low cost, etc.

Description

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Claims

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Application Information

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Owner HARBIN MEDICAL UNIVERSITY
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