Method for simply detecting CZ state 2A12 aluminum alloy over burning

A detection method, aluminum alloy technology, applied in the direction of measuring devices, instruments, scientific instruments, etc., can solve the problems of safety and environmental protection, difficult in-service parts or finished product detection, complicated sample preparation, etc., to avoid major quality accidents, Improved work efficiency and simple operation

Inactive Publication Date: 2007-06-27
上海电气集团上海电机厂有限公司
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AI Technical Summary

Benefits of technology

By detecting electric conduction, this technology simplifies the process of testing steel plates used during boiler construction without requiring much labor or equipment. It improves productivity by allowing workers working at once instead of hours to inspect each material individually before making sure they are safe from burning them down too long. Overall, these technical improvements improve safety measures against excessive heat buildup that could lead to serious damage such as failure of components like rotating blades caused by high temperatures.

Problems solved by technology

This patented technical problem addressed by the patents relates to detecting excessively burning (Cu) flaws on Al-23A12 aluminium castings during their production processes due to improper heat treatment caused by high temperatures at certain points along the casting pathway. Current methods involve invasiveness tests with complex procedures requiring specialized equipment and trained operators, leading to low accuracy and potential issues associated with these techniques.

Method used

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  • Method for simply detecting CZ state 2A12 aluminum alloy over burning
  • Method for simply detecting CZ state 2A12 aluminum alloy over burning
  • Method for simply detecting CZ state 2A12 aluminum alloy over burning

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Embodiment Construction

[0028] As shown in Figure 1, the judgment diagram is a judgment diagram for overburned areas, non-overburned areas, suspicious areas, and corrosion-prone areas. According to the existing research results, it is known that the 2Al2 aluminum alloy is overburned at 500 °C. Considering the experimental error, it is determined that the area below 498°C is definitely not overheating, that is, the right side of Line 1; the area above 502°C is definitely overburning, that is, the left side of Line 2; the area between 498°C and 502°C is a suspicious area, It needs to be further tested by metallographic method, that is, the area between lines 1 and 2.

[0029] The abscissa in the figure represents the conductivity value, and the ordinate represents the hardness value; lines 3, 4, 5, and 6 represent the change curves of different cooling times (from 10 seconds to 120 seconds). Isotherms can be made by connecting the same temperatures in each line (such as lines A, B, and C). As long as th

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Abstract

Based on relation of conductivity and rigidity of CZ state 2Al2 aluminum alloy decided by its solvus temperature, cooling rate, and quenching natural aging time, the method detects conductivity and rigidity of the aluminum alloy after natural aging time, and derives solvus temperature of the aluminum alloy in reverse to determine whether overheating exists in the aluminum alloy. Features are: accurate, handy, quick, and nondestructive. The invention can check over whether overheating exists, and also can carry out preliminary filtration for further detection by metallography method. The invention is applicable to nonferrous metals processing, motor, and aviation etc. industries of using 2Al2 aluminum alloy.

Description

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Claims

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Application Information

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Owner 上海电气集团上海电机厂有限公司
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