Composite thread containing metal-plated yarns and warp-knit fabric thereof

Inactive Publication Date: 2001-09-20
FUASUTAA
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Particularly, in a high-temperature and high-humidity environment such as in Japan, various bacteria are liable to damage the health life or generate a bad odour.
On the other hand, as the electronic technology has developed, various electronic equipments such as TV sets, word processors or personal computers, which scatter electromagnetic waves therefrom, have come into wide use at work or in the home, resulting in a problem of potential physical problems due to irradiation with electromagnetic waves.
Also, if a hygienic and safety standpoint is taken into account, there is no antibacterial agent sufficiently effective for all the textile products.
It is, however, impossible to apply effective electromagnetic shielding to all electronic equipment of various types.
The clothing made of the cloth with the coated layer containing powdery metal, however, is heavy in weight and is actually difficult to dye in the various colors desired for apparel.
However, the metal-containing fibers obtained by kneading a thermoplastic resin with metallic particles and melt-spinning the same could not exhibit a sufficient antibacterial property because the metallic particles are embedded in the fibers.
The maximum content of metal in the fiber obtainable by a high-speed melt spinning process is as low as about 0.5% which results in poor antibacterial and electromagnetic shielding properties.
While a 100% metallic yarn made, for example, of silver or c

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Composite thread containing metal-plated yarns and warp-knit fabric thereof
  • Composite thread containing metal-plated yarns and warp-knit fabric thereof
  • Composite thread containing metal-plated yarns and warp-knit fabric thereof

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0063] In Example 1, the antibacterial property and the electro-magnetic shielding property were tested on warp-knit fabrics formed of composite threads according to the present invention.

[0064] A composite thread was obtained from a silver-plated yarn (X-Static.RTM.) of 30XS10 type available from Sauquoit Co., the United States (formed of polyamide multifilament 30 d / 10 f which is plated with silver to become 40 d thick) used as an inlay yarn and a polyacrylic multifilament yarn (Pewlon.RTM.) available from Asahi Kasei K. K. used as a chain stitch yarn. A net warp-knit fabric (a complete structure thereof is defined by twelve courses) shown in FIG. 4 was formed while using this composite thread as yarns 31 an 33 and a polyamide filament yarn as yarns 11, 12, 13 and 21, 22, 23. A ratio of the silver-plated yarns in the warp-knit fabric was 2% by weight.

[0065] The resultant net warp-knit fabric was dyed under the following conditions:

[0066] The polyamide multifilament yarn was dyed wi

example 2

[0078] In Example 2, the electro-magnetic shielding property was tested on a warp-knit fabric according to the present invention wherein a metal-plated yarn is directly inserted as an inlay yarn.

[0079] A warp-knit fabric shown in FIG. 6 was prepared by using a 28G warp knit machine from a polyamide multifilament yarn of 40 d / 10 f used as dyeable yarns 61 to 66 and a silver-plated yarn (X-Static.RTM.) of 30XS10 type available from Sauquoit Co., the United States (formed of polyamide multifilament 30 d / 10 f which is plated with silver to be a thickness of 40 d) used as an inlay yarn. A basis weight of the resultant warp-knit fabric was approximately 60 g / m.sup.2; a weight of the metal-plated yarn in the warp-knit fabric was approximately 20%, i.e., 12 g / m.sup.2; and a size of a maximum perforation was approximately 3 mm.

[0080] The electro-magnetic shielding property in the range from 1 to 1000 MHZ was measured using the resultant warp-knit fabric in accordance with a KEC method.

example 3

[0084] In Example 3, the electro-magnetic shielding property was tested on a net warp-knit fabric according to the present invention wherein the composite thread is used as an inlay yarn and which is embroidered with an embroidery thread.

[0085] A warp-knit fabric shown in FIG. 7 was prepared, using a 20G warp knit machine, from a polyamide multifilament yarn of 30 d / 10 f used as dyeable yarns 81 to 86, a covering yarn formed of a polyurethane core yarn of 140 d around which is wound a polyamide multifilament yarn of 50 d / f used as elastomeric yarns 91 to 96, and a composite thread formed of a chain stitch yarn of polyamide multifilament of 70 d / 24 f inserted with the above-mentioned silver-plated yarn (X-Static.RTM.) of 30XS10 type available from Sauquoit Co., the United States (formed of polyamide multifilament 30 d / 10 f which is plated with silver to become 40 d thick) used as inlay yarns A1 to A3 and B1 to B3. A basis weight of the resultant warp-knit fabric was 210 g / m.su

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

A thread and a fabric are provided which are capable of being dyed to have a desired color and are formed of a metal-plated yarn excellent in antibacterial and electro-magnetic shielding properties. The thread for achieving this object is a composite thread (1) consisting of a chain stitch yarn (3) formed of a dyeable yarn and a metal-plated yarn (2) inserted as a core yarn into the chain stitch yarn (3). A fabric or a weft-knit product formed of the composite yarn (1) is excellent in antibacterial and electro-magnetic shielding properties and capable of having a favorable appearance of desired color. If the metal-plated yarn is directly arranged in the warp-knit fabric, the metal-plated yarn (51, 52, 53, 54) is preferably inserted to be invisible to a human eye from the surface of the warp-knit fabric.

Description

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Owner FUASUTAA
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