Core bar for steering wheels

a technology of steering wheel and core bar, which is applied in the direction of mechanical control devices, process and machine control, instruments, etc., can solve the problems of mass of the core bar, difficult weight reduction, and difficulty in reducing a manufacturing cos

Inactive Publication Date: 2001-10-04
NIHON PLAST CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the use of an iron material increases a mass of the core bar to make a weight reduction difficult, whereas the use of a lightweight alloy material such as magnesium alloy enables a weight reduction, but produces difficulty of reducing a manufacturing cost due to expensive material and required finish machining.
With the hollow core bar obtained by butt-welding half members of a press-formed steel plate, however, the hollow core bar is apt to produce a great reaction force before being crushed at the hollow portion, and to significantly change the entire shape due to total crush when undergoing a force exceeding a certain limit.
Thus, the realization of desired impact absorbing characteristics for the core bar requires adoption of the complicated shape or special materials, raising a problem of increased manufacturing cost.

Method used

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Examples

Experimental program
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Effect test

first embodiment

[0058] Next, operation of the first embodiment is described. In the event of vehicular collision, the airbag device 4 is operated to develop the airbag in front of the driver or occupant so as to restrain him or her thrown forward, alleviating a collision impact to be applied.

[0059] Referring to FIG. 5, in the event that the occupant collides with the steering wheel 1 regardless of actuation of the airbag device 4, the core bar 11 can be deformed or self-aligned as illustrated by the two-dot chain line, absorbing a collision impact. At this time, the core bar 11 provides a greater strength, since the outer periphery of the boss core-bar portion 16 is reinforced by the protrusions 33c, 53c, the rim core-bar portion 15 and the spoke core-bar portion 17 continuously connecting the protrusions 33c, 53c form a tube with closed section, and the embracement coupling structure provides a rib structure. Moreover, the spoke core-bar large-diameter portion 67 and rim core-bar large-diameter po...

second embodiment

[0089] In the second embodiment, the boss core-bar main body including the press-formed upper and lower shells 121, 122 is configured separately from the boss body 123. The rotation reception 135 is formed with the boss core-bar main body, whereas the tapered reception 123h is formed with the boss body 123. This structure allows secure mounting of the core bar 111 to the steering shaft S without backlash only by tightly engaging the tightening means N with the steering shaft S.

[0090] Specifically, an integral boss portion, as it were, including the rotation reception 135 integrated with the boss core-bar main body with combined upper lower shells 121, 122 is constructed by engaging the tubes 133c, 153c, which is high in strength per se due to its double structure. Moreover, the inclined face of the rotation support 123g of the boss body 123 presses the integrated boss portion inwardly from the outer periphery so as to apply the surface pressure to a meshed part between the serration...

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Abstract

A core bar includes upper and lower half shells, each having a boss portion including a boss-edge coupling part for coupling the shells along the edges, a shaft fixing part placed substantially in the center of the boss portion and mounted to a steering shaft, and a weak part placed between the boss-edge coupling part and the shaft fixing part and wherein the shells face each other without being coupled; and a rim portion including a rim-edge coupling part for coupling the shells along the edges and a rim hollow part defined between the shells. A spoke portion is interposed between the boss and the rim portions, and includes a spoke-edge coupling part for coupling the shells along the edges and a spoke hollow part defined between the shells.

Description

BACKGROOUND OF THE INVENTION[0001] The present invention relates to a core bar for steering wheels.[0002] Typically, the core bar for steering wheels is formed, for example, by bending and welding of an iron bar material, or by integral casting of a magnesium alloy material, etc. However, the use of an iron material increases a mass of the core bar to make a weight reduction difficult, whereas the use of a lightweight alloy material such as magnesium alloy enables a weight reduction, but produces difficulty of reducing a manufacturing cost due to expensive material and required finish machining.[0003] Under such circumferences, JP-A 57-158158 and JP-A 60-60065 propose the structure wherein two half members each obtained by press forming a steel plate are butt-welded to form a hollow core bar. The structure having butt-welded half members allows a reduction both in mass due to use of a relatively thin steel plate and in complexity of finish machining due to application of press formi...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): B62D1/04B62D1/11
CPCB62D1/04Y10T74/20834B62D1/11
Inventor SUGIYAMA, TOSHIYUKIKANEKO, KAZUHIROOCHIAI, MIKIONISHIJIMA, KAZUYOSHIDELANEY, KEVIN DOMINIC
Owner NIHON PLAST CO LTD
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