Method for manufacturing display device

a display device and manufacturing method technology, applied in the direction of optics, instruments, optical elements, etc., can solve the problems of limited regions where charged electrophoretic particles can migrate, the sealing material used to prepare the electrophoretic display device cannot be compatible with the dispersion medium, and the limited group of materials for forming the sealing layer is possibl

Inactive Publication Date: 2005-10-20
CANON KK
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The technical effect that this new technology improves on existing methods used to create displays without causing air bubbles between them. It involves adding tiny particles called microparticles into cavities within supports made from materials like glass or plastic. These small particles help keep water out during production while also making it easier to assemble these structures together properly.

Problems solved by technology

Technologies related to improving the performance of electronic display elements like LCD' screens include methods involving filling empty space between isolated areas called gaps filled with electrically conductive liquids containing suspended charges carrying charge carriers. By doing this, the resolution of images becomes higher without sacrificial layers needed due to limitations imposed upon certain choices made about materials suitable for use within the gap. Additionally, there may also exist issues associated with uniform formation of a single seal when using different types of materials simultanously during production.

Method used

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Examples

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example 1

[0080] In this example, an electrophoretic display device shown in FIG. 1 was prepared. With reference to FIG. 1, the electrophoretic display device includes pixels, each surrounded by partitions 20, having a size of 100 μm square. The partitions 20 form a grid pattern and have a width of 8 μm and a height of 20 μm. First electrodes 70 are each placed directly below the corresponding pixels and connected to switching elements, which are not shown. A second electrode 80 is placed between a substrate 10 and the partitions 20 and commonly used to drive all the pixels.

[0081] A method for manufacturing the electrophoretic display device of this example will now be described.

[0082] The switching elements, the first electrodes 70, and an insulating layer 90 were formed on the substrate 10 by a known photolithographic process, the second electrode 80 was formed on the insulating layer 90, and the partitions 20 were then formed on the second electrode 80 by, for example, a known lithographic

example 2

[0090] A method for manufacturing an electrophoretic display device of this example includes the same steps as those described in Example 1, the steps being conducted prior to a step of forming partitions 20. In this example, the partitions 20 and an insulating layer 90 were surface-treated with a silane coupling agent (KBE-9007 manufactured by Shin-Etsu Chemical Co., Ltd.), terminated with an isocyanate group, by a known process.

[0091] A dispersion 200 containing charged electrophoretic particles 50, a dispersion medium 40, and a sealing layer precursor 210 was packed in hollows defined by an insulating layer 90 and the partitions 20 as shown in FIG. 2A. In this example, the dispersion medium 40 was isoparaffin (Isopar™, manufactured by Exxon Mobil Corporation, having a density of 0.76) containing succinimide (OLOA™ 1200, manufactured by Chevron Chemical Company) acting as a charge control agent. The charged electrophoretic particles 50 were polymer beads which had an average particl

example 3

[0098] A method for manufacturing an electrophoretic display device of this example includes the same steps as those described in Example 1. The steps were conducted prior to a step of forming partitions 20. In this example, after the partitions 20 were formed, a dispersion 200 containing charged electrophoretic particles 50, a dispersion medium 40, and a sealing layer precursor 210 was packed in hollows defined by an insulating layer 90 and the partitions 20 as shown in FIG. 2A. The dispersion medium 40 was isoparaffin (Isopar™, manufactured by Exxon Mobil Corporation, having a density of 0.76) containing succinimide (OLOA™ 1200, manufactured by Chevron Chemical Company) acting as a charge control agent. The charged electrophoretic particles 50 were polymer beads which had an average particle size of about 1 to 2 μm, were made of a polystyrene-polymethylmethacrylate copolymer, and which contained carbon black.

[0099] The sealing layer precursor 210 contained 1H,1H,5H-octafluoropentyl

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Abstract

A method for manufacturing a display device, having hollows containing fine particles, for displaying an image using the fine particles includes a step of packing a dispersion in the hollows, the dispersion containing the fine particles, a dispersion medium, and a precursor, dissolved or dispersed in the dispersion medium, for forming a sealing layer; a step of providing a support layer on partitions; a step of coating a face of the support layer and end portions of the partitions with the sealing layer precursor by allowing the face of the support layer and the end portions of the partitions to adsorb the sealing layer precursor, the face of the support layer and the end portions of the partitions being in contact with the dispersion; and a step of forming the sealing layer by subjecting the resulting sealing layer precursor to at least one of polymerization and cross-linking.

Description

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Claims

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Application Information

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Owner CANON KK
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