Cutting tool and cutting method using the cutting tool

a cutting tool and cutting method technology, applied in the field of cutting tools, can solve the problems of path error on the circumference of the cutting part, difficult synchronization process, machined shape error, etc., and achieve the effect of eliminating path errors resulting from synchronization control difficulties and high accuracy

Inactive Publication Date: 2006-01-24
OKUMA CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0012]Because the cutting edge of the cutting tool of the present invention is arranged on the spindle, highly accurate synchronous control is not required to control a rotating angle and the relative movement of the cutting tool and the workpiece, and path errors resulting from synchronous control difficulties can be eliminated.

Problems solved by technology

Because the feed rate of the feed axis is variable, both axes accelerate and decelerate during operation, and the axes have different following characteristics, synchronization is a problematic and complicated process.
As a result, a path error ε commonly occurs at the outer end point of the cutting part of the cutting tool because of a loss of synchronism, resulting in a machined shape error such as shown in FIGS. 11A, 11B.
The result is a path error ε on the circumference of the cutting part in the moving path of blocks.
When, in order to avoid such a problem, the travel distance of the component block is reduced, an enormous amount of NC data on linear interpolation of sequential small moving blocks is required, the amount of arithmetic processing of the machining program increases, and a load on the controller for a motor for controlling the movement also increases.
Additionally, when there is an uncut, unmachined portion on the side opposite to the machined surface as shown in FIG. 13, the above-described machine tool has a disadvantage that, when the cutting tool is rotated and the cutting edge will cut this area if it has a large rotating radius.
However, when a thin cutting tool with a cutting edge having a small rotating radius is used to avoid such a problem, an L / D (tool length / tool diameter) becomes large, and the rigidity of the tool degrades.
As a result, there is a problem that the tool is bent, the tool chatters when machining, or the like.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

first embodiment

[0028]A cutting tool 10 which is mounted on a cutting machine according to the present invention is shown in FIG. 1. The cutting tool 10 is mounted on the spindle of the cutting machine. The cutting machine is provided with a motor for controlling the position of the spindle and a motor for controlling the position of a workpiece so to control a position (X, Y) of the spindle against the workpiece on a plane perpendicular to a spindle axis Sc. These X- and Y-axes are subject to feed control to perform planing by the cutting tool 10. The spindle is provided with a motor for controlling rotation (performing rotational control) of the cutting tool 10 in an arrow direction of FIG. 1 and a motor for controlling the vertical movement in a direction of the spindle axis Sc.

[0029]Here, the cutting tool 10 has a rod shape, its upper end is a blade section 12, and the lower end is a holder section 14 for connection to the cutting machine in FIG. 1. The holder section 14 is inserted and fixed t...

second embodiment

[0037]Then, the cutting machine according to the present invention will be described.

[0038]A cutting tool 20 which is mounted on the cutting machine according to the second embodiment is shown in FIG. 5. A cutting edge B of a blade section 22 of the cutting tool 20 is disposed on the spindle axis Sc in the same way as in the first embodiment. In the second embodiment, the radius of the cutting edge B is in the horizontal direction, and the center of the radius at the tool tip is disposed on the spindle axis Sc. The curved part (the arc shape part) with the radius is a machining face which can cut a workpiece. Because the tool's tip has the radius, the life of the cutting edge is extended compared with that of the cutting tool 10 of the first embodiment, in which only one point of the cutting edge is used for cutting.

[0039]FIG. 6 is a diagram showing the movement of the cutting tool 20 when the spindle of the cutting machine is subject to feed control. At this case, the spindle's cen...

third embodiment

[0040]Next, the cutting machine according to the present invention will be described.

[0041]A cutting tool 30 to be mounted on the cutting machine according to the third embodiment is shown in FIG. 7. In the cutting tool 30, the tip on the cutting edge is formed a portion curving and the tip is formed a radius on any part of the cutting edge in the horizontal direction.

[0042]FIG. 8 is a schematic diagram showing the cutting tool 30 cutting a sidewall having a given inclination angle in the direction of the spindle axis (z-axis) against the X-axis and Y-axis. As cutting is performed by the cutting tool 30, an offset a of a horizontal component from a cutting point Pw of the machining shape to the spindle center line may be used for a command position of the locus of movement Cd of the spindle's center position in the X-axis and Y-axis directions, to thereby produce a locus of movement of a point. This point is offset by a distance a from the cutting point Pw of the programmed machinin...

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PUM

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Abstract

A cutting tool having a blade section on one end is mounted on a spindle of a cutting machine, and the blade section is contacted with a workpiece to perform planing of the workpiece into a desired shape. Because the tip of the blade section is disposed on the spindle axis, the position of the cutting edge is controlled by performing drive control of the X-axis and Y-axis of the spindle. Thus, the control of the cutting machine is simplified, and path errors resulting from synchronous control can be eliminated.

Description

BACKGROUND OF THE INVENTION[0001]1. Field of the Invention[0002]The present invention relates to a cutting tool which is mounted on the spindle of a cutting machine, and to a cutting method by using the above tool.[0003]2. Related Art[0004]To perform cutting work using a machine tool or the like, a cutting tool, such as an end mill, having a cutting edge at its tip is mounted on a spindle, and the cutting tool is rotated and contacted with a workpiece to cut out a desired shape.[0005]As an example of such art, Japanese Patent Laid-Open Publication No. 2001-9603 discloses a cutting method. The cutting method disclosed in that publication is especially applicable to the cutting of inner corners of a pocket hole or the like. In the disclosed inner corner cutting method, a cutting tool having a cross-sectional shape as shown in FIG. 9 and a plurality of cutting parts along the circumference at the bottom edge of the tool is mounted on the spindle of the machine tool, a rotation angle of...

Claims

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Application Information

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Patent Type & Authority Patents(United States)
IPC IPC(8): B23D1/20B23D13/00B23C5/10
CPCB23C5/10Y10T407/1948Y10T407/1946Y10T409/501476Y10T409/303808Y10T409/50Y10T407/21
Inventor ISHII, KATSUHIKOSUGIE, MASAYUKI
Owner OKUMA CORP
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