Surface treatment method of insert in vacuum casting and APG processes

A technology of vacuum casting and surface treatment, applied in the direction of epoxy resin glue, adhesive type, adhesive, etc., it can solve the problems of air leakage, gaps around the insulator inserts, inconsistent shrinkage rate, etc., and achieve the effect of preventing gaps

Active Publication Date: 2010-06-09
SHANGHAI ROX ELECTRIC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The insulators of medium and high voltage electrical equipment are generally embedded with inserts. These inserts are made of copper or aluminum and are used as electrodes or connectors in the insulation. If the surface of the inserts is poorly treated, the metal pa

Method used

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Experimental program
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Effect test

Embodiment Construction

[0015] Below in conjunction with specific embodiment the present invention is described in further detail:

[0016] Adhesive formulation; the adhesive formulation is: 100 parts of epoxy resin + 50 parts of phenolic resin + 175-200 parts of toluene + 175-200 parts of butanone, mixed and stirred for 2-2.5 hours at room temperature; adding diethyltetramethyl 1.5 parts of imidazole; stir at room temperature for 0.4-0.6 hours; add 8-10 parts of Qishi toughening agent and stir for 0.4-0.6 hours; stand still for 12-24 hours;

[0017] Insert cleaning;

[0018] dry;

[0019] Sealing parts: use scotch tape to seal the uncoated part according to the drawing requirements, and tear it off after the adhesive is cured;

[0020] Apply the glue 2-4 times at room temperature, dry the previous one and then apply the next one;

[0021] Preheat the glued insert, the preheating temperature is 135°C-145°C, and the time is 1-1.5 hours;

[0022] Take it out and keep it covered for later use.

[0023

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PUM

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Abstract

The invention relates to a surface treatment method of an insert in vacuum casting and APG processes, which is realized by the following steps: preparing adhesive: mixing 100 parts of epoxy resin, 50 parts of phenolic resin, 175-200 parts of toluene and 175-200 parts of butanone, and stirring the mixture for 2-2.5 hours at the normal temperature; adding 1.5 parts of 2-ethyl-4-methylimidazole and stirring for 0.4-0.6 hour at the normal temperature; adding 8-10 parts of QS toughening agent and stirring for 0.4-0.6 hour; standing for 12-24 hours; cleaning the insert; airing; sealing insert: sealing the non-adhesive part with a transparent adhesive tape according to the pattern requirement, and tearing the transparent adhesive tape after the adhesive is solidified; gluing for 2-4 times at the normal temperature, wherein after the glue coated in the previous gluing process is aired, the next gluing process is carried out; preheating the glued insert, wherein the preheating temperature is 135-145 DEG C, and the preheating time is 1-1.5 hours; and taking out the insert and reserving the insert by covering for later user. The invention has the beneficial effect that because a buffer layer is additionally arranged between the insert and an epoxy material, the invention prevents gaps from occurring between the insert and the epoxy material because of larger difference of thermal expansion coefficients.

Description

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Claims

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Application Information

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Owner SHANGHAI ROX ELECTRIC
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