Method for preparing expandable microspheres rapidly by soap-free emulsion polymerization under boiling condition

A technology for soap-free emulsion polymerization and expansion of microspheres, which is applied in the field of soap-free emulsion polymerization, can solve the problems of reducing the amount of emulsifier used, the influence of microsphere performance, and the long reaction time, and achieves increased efficiency, short reaction time, and rapid reaction. Effect

Active Publication Date: 2018-11-02
中科广化(重庆)新材料研究院有限公司 +3
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are two disadvantages in the traditional suspension polymerization method: ① The size of the obtained microspheres is micron, and the reaction time is long; ② The traditional surfactant is used as the dispersant in the preparation process, which will inevitably affect the performance of the prepared microspheres
Soap-free emulsion polymerization does not need to add emulsifiers and dispersants, which greatly reduces the amount of emulsifiers used, is environmentally friendly, and avoids the impact of dispersants on product performance. However, soap-free emulsion polymerization under boiling conditions can be quickly prepared Expandable microspheres have not been reported yet

Method used

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  • Method for preparing expandable microspheres rapidly by soap-free emulsion polymerization under boiling condition
  • Method for preparing expandable microspheres rapidly by soap-free emulsion polymerization under boiling condition
  • Method for preparing expandable microspheres rapidly by soap-free emulsion polymerization under boiling condition

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Example Embodiment

[0024] Example 1

[0025] 1. Refinement of monomers

[0026] The methacrylonitrile and methyl acrylate were washed three times with 10wt% sodium hydroxide aqueous solution to remove the polymerization inhibitor, then washed with distilled water until neutral, and the washed monomer was washed with anhydrous CaCl 2 After drying, set aside.

[0027] 2. Soap-free emulsion polymerization under boiling conditions

[0028] Mix 7 g of purified methacrylonitrile, 3 g of purified methyl acrylate, 4 g of n-octane, 0.02 g of divinyl benzene with 50 g of water for mass homogenization or ultrasonic treatment, heat up to boiling under stirring conditions, add 0.1g potassium persulfate is reacted for a period of time, the stirring speed is 200-2000r / min, the reaction temperature is 100°C, and the reaction time is 2-2.5h, to obtain a uniform and stable emulsion. Expandable microspheres were obtained under vacuum drying.

[0029] 3. Determination of Microsphere Swelling Properties

[0030]

Example Embodiment

[0034] Example 2

[0035] 1. Refinement of monomers

[0036] The methacrylonitrile and methyl acrylate were washed three times with 10wt% sodium hydroxide aqueous solution to remove the polymerization inhibitor, then washed with distilled water until neutral, and the washed monomer was washed with anhydrous CaCl 2 After drying, set aside.

[0037] 2. Soap-free emulsion polymerization under boiling conditions

[0038] Mix 7 g of purified methacrylonitrile, 3 g of purified methyl acrylate, 4 g of n-octane, 0.04 g of divinyl benzene with 50 g of water for mass homogenization or ultrasonic treatment, heat up to boiling under stirring conditions, add 0.1g potassium persulfate is reacted for a period of time, the stirring speed is 200-2000r / min, the reaction temperature is 100°C, and the reaction time is 2-2.5h, to obtain a uniform and stable emulsion. Expandable microspheres were obtained under vacuum drying.

[0039] 3. Determination of Microsphere Swelling Properties

[0040]

Example Embodiment

[0042] Example 3

[0043] 1. Refinement of monomers

[0044] The methacrylonitrile and methyl acrylate were washed three times with 10wt% sodium hydroxide aqueous solution to remove the polymerization inhibitor, then washed with distilled water until neutral, and the washed monomer was washed with anhydrous CaCl 2 After drying, set aside.

[0045] 2. Soap-free emulsion polymerization under boiling conditions

[0046] 7 g of purified methacrylonitrile, 3 g of purified methyl acrylate, 4 g of n-octane, 0.02 g of 1,4-butanediol dimethacrylate and 50 g of water were mixed for mass homogenization or ultrasonic treatment, and the mixture was stirred. The temperature is raised to boiling under the conditions of 100 °C, 0.1 g of potassium persulfate is added, and the reaction is carried out for a period of time. Expandable microspheres were obtained under vacuum drying.

[0047] 3. Determination of Microsphere Swelling Properties

[0048] The microspheres obtained above were placed in

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Abstract

The invention belongs to the technical field of soap-free emulsion polymerization, and discloses a method for preparing expandable microspheres rapidly by soap-free emulsion polymerization under a boiling condition. In the method, a soap-free emulsion polymerization technology is utilized, the expandable microspheres with clean surfaces are prepared, the expandable microspheres at different foaming temperatures can be obtained by change of types of polymerized monomers and foaming agents, reaction is carried out under the boiling condition, accurate control over the temperature is avoided, azeotropy of an oil phase and a water phase is required only, under the condition that components and air pressure are certain, the boiling point of a system is constant, the temperature in the system isuniform, and the circumstance that uniformity of the temperature of the system is maintained by powerful stirring speed is not required. Because the system is filled with oil-phase steam and water-phase steam under the boiling condition, discharge of air in the system is facilitated, the system does not need to be provided with a nitrogen protecting device, and certain simplicity and convenienceof a reaction device is provided. Reaction is rapid, required reaction time is short, and the production efficiency is improved.

Description

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Claims

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Application Information

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Owner 中科广化(重庆)新材料研究院有限公司
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