Production line operation management and control method

A technology of operation management and production line, applied in the direction of program control, comprehensive factory control, comprehensive factory control, etc., can solve the problems of inability to accurately count the amount and cost of soldering tin, cost changes, and time-to-time changes, and achieve real-time monitoring of operating efficiency. Effect

Inactive Publication Date: 2019-01-15
XIAMEN INTRETECH
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The current methods used during manufacturing processes have several technical benefits that make them more efficient than older systems. These improvements include accurate recording of how long they are being worked on or analyzing their performance over an entire period based upon its hours spent doing things like turning off power supply when no one's job starts up next morning. This helps reduce downtime while still producing high quality products at once.

Problems solved by technology

This technical problem addressed in this patented text relates to calculating productivity or costs based on factors like work hours or other variables that affect how well an assembly works at one location compared against another location during its entire lifespan. These calculations can be imprecise due to variations caused by changes overtime such as manufacturing stops or consumption rates. Additionally, there may exist multiple locations where these measurements might vary depending upon which part they were taken into account.

Method used

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Embodiment 1

[0024] Embodiment 1: A production line operation management and control method, which can be applied to various production lines to help managers control production lines, including:

[0025] The induction timing device automatically recognizes the state of the machine or worker in each process, and divides the state into working state and idle state. When the process is manually operated, the induction timing device accepts and delivers products through the preset The template action judges the action of the worker accepting the product, handing out the product, the start of the operation, and the end of the operation; when the process is automated by the machine, the induction timing device judges the status of the corresponding process through the inflow and outflow of the product. see figure 1 , to collect the corresponding working time and idle time. Take the adjacent A process and B process as an example. The working time of A process is the time period from when the produc

Embodiment 2

[0028] Embodiment 2: On the basis of Embodiment 1, taking the welding production line as an example, there are manual posts and machine posts. Manual posts are more complicated, including pure manual posts, welding posts, glue dispensing posts, testing posts, etc. Machine posts are relatively simple, and the general process is product inflow, processing, and product outflow, but there are also automatic welding machines, automatic glue dispensing machines, etc. , but no matter whether it is a manual position or a machine position, there are products flowing in and out. For artificial positions, workers have an action of receiving and delivering products and corresponding gestures. Different artificial positions have different operating gestures. Machine posts, with channels for product inflow and outflow.

[0029] Based on the actual situation of the above-mentioned welding production line, the production line operation management and control method proposed by the present inven

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Abstract

The invention discloses a production line operation management and control method. The production line operation management and control method can be applied to various production lines. The production line operation management and control method comprises the steps that a state in which a machine platform or a worker of each process is located is automatically identified by an induction timing device, the state is divided into an operation state and an idle state, and the corresponding operation time and idle time are collected; the induction timing device sends the working time and the idletime of each process to a main machine for analysis and processing; the main machine calculates the difference between the operation time of a working procedure A and the working time of the next working procedure B, when the difference is positive, the main machine judges that the idle time of working procedure B is prolonged, and the main machine automatically adjusts the working speed of the machine platforms to reduce the idle time of the working procedure B; and when the difference value is negative, the main machine automatically adjusts the working speed of the machine platforms according to the difference value, the idle time of working procedure A is extended, and the flexible time of the working procedure B is increased. The production line operation management and control methodcan help managers to manage and control the production lines and realize real-time monitoring of the efficiency of the production lines, so that problems can be found in time when an abnormality occurs in the efficiency.

Description

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Claims

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Application Information

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Owner XIAMEN INTRETECH
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