Direct-spun polyester colored staple fiber production equipment and direct-spun polyester colored staple fiber production method

A production method and production equipment technology, applied in the direction of spinning solution preparation, adding pigments in spinning solution, adding dyes in spinning solution, etc., can solve the problem of reducing the mechanical properties of polyester colored yarn, affecting the quality of colored fibers, and the production process Complicated and other issues, to achieve good color fastness and weather resistance, save costs, and improve the effect of service life

Inactive Publication Date: 2020-04-21
CHINA PETROLEUM & CHEM CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technical solution involves improving the production efficiency and reducing costs associated with making colors on fabrics by adding special materials called piglets or dyes instead of traditional methods like dying threads. These new techniques allow for more precise control over how much material enters each part of the fabric during weaving without affecting its overall appearance. Additionally, this technique allows for efficient use of expensive raw polymers while maintaining good properties of the resulting product.

Problems solved by technology

This patented technical problem addressed in this patents relates to improving the performance of certain types of fibers that require special colors for their applications like garage fabrics. Previous methods involve mixing different materials together at once without carefully controlling how much material needs to be distributed throughout them. However, these techniques often result in poorly controlled distribution over time due to weakening effects caused from polymerization reactions between various components within the mixture.

Method used

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  • Direct-spun polyester colored staple fiber production equipment and direct-spun polyester colored staple fiber production method
  • Direct-spun polyester colored staple fiber production equipment and direct-spun polyester colored staple fiber production method
  • Direct-spun polyester colored staple fiber production equipment and direct-spun polyester colored staple fiber production method

Examples

Experimental program
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Effect test

Embodiment 1

[0028] A kind of direct spinning polyester colored staple fiber production equipment, such as figure 1 As shown, it includes the melt pipeline and the twin-screw extruder respectively connected by the same metering pump, the twin-screw extruder is connected back to the melt pipeline through the booster pump, and the final melt pipeline is connected to the dynamic mixer and the static mixer in sequence , metering pump and spinning box.

[0029] Specifically, such as figure 2 , 3 As shown, the dynamic mixer includes a barrel 1, a rotating shaft 2 installed on the central axis of the barrel 1 and rotating, the rotating shaft 2 is uniformly provided with pins 3 along its length, and a row is arranged every 90°; each pin 3 One end is fixed on the rotating shaft 2, and the other end protrudes vertically. The inner wall of the barrel 1 and the surface of the rotating shaft 2 are provided with evenly distributed crescent-shaped grooves 4, and the concave surfaces of all the crescent-

Embodiment 2

[0037] Mixing: The flow rate of the polyester melt pipeline is set to 29.5Kg / min, and 30wt% of the polyester melt is introduced into the twin-screw extruder through a metering pump. ℃ / 280℃ / 280℃ / 280℃, twin-screw speed 60r / min, mix a red organic pigment, polyester wax dispersant and antioxidant 1010 in a certain ratio (100:5:2) and add to the meter , adding polyester melt through a meter, and shearing and blending in a twin-screw extruder;

[0038] Dynamic mixing: re-enter the polyester melt pipeline through the booster pump, and enter the dynamic mixer and static mixer to mix evenly into colored polyester melt;

[0039] Spinning: the colored melt enters the spinning box for spinning, the temperature of the spinning box is 288°C, the number of spinning positions is 17, the fineness of the precursor is 5.34dtex, and the spinning speed is 1085m / min; the effective content of pigment in the fiber is 1.5wt% ;

[0040]Post-spinning: raw silk bundle, drafting treatment, the

Embodiment 3

[0042] Mixing: The flow rate of the polyester melt pipeline is set to 29.5Kg / min, and 10wt% of the polyester melt is introduced into the twin-screw extruder through a metering pump. The temperature settings of the five zones of the twin-screw extruder are respectively 275°C / 275 ℃ / 275℃ / 275℃ / 275℃, twin-screw speed 50r / min, mix a blue organic pigment, polyethylene wax dispersant and antioxidant 1010 in a certain ratio (100:1:2) and then add and measure The organic pigment is added into the polyester melt through the meter, and sheared and blended in the twin-screw extruder;

[0043] Dynamic mixing: re-enter the polyester melt pipeline through the booster pump, and enter the dynamic mixer and static mixer to mix evenly into colored polyester melt;

[0044] Spinning: the colored melt enters the spinning box for spinning, the temperature of the spinning box is 288°C, the number of spinning positions is 17, the fineness of the precursor is 5.34dtex, and the spinning speed is

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Abstract

The invention provides direct-spun polyester colored staple fiber production equipment and a direct-spun polyester colored staple fiber production method. The equipment comprises a melt pipeline, a double-screw extruder, a dynamic mixer, a static mixer, a metering pump and a spinning box body, wherein the melt pipeline and the double-screw extruder are respectively connected by the same metering pump; the dynamic mixer is simultaneously connected with the melt pipeline and the double-screw extruder; and the static mixer, the metering pump and the spinning box body are sequentially connected with the dynamic mixer. Synthesized polyester melt is quantificationally distributed into two parts through the metering pump; one part enters the melt pipeline, and the other part enters the double-screw extruder; meanwhile, pigment powder and additives of the pigment powder are continuously added into the double-screw extruder to be primarily mixed with the polyester melt; colored melt in the double-screw extruder is re-injected into the melt pipeline to be mixed with the original blank polyester melt through a pressurizing pump; the mixture enters the dynamic mixer; the melt and the pigment are uniformly mixed, and are then further mixed through the static mixer; and the uniformly mixed colored polyester melt enters the spinning box body. By using the dynamic mixer, the pigment in the colored melt is uniformly mixed, the quality of the colored fiber is improved; and the use period of an assembly is prolonged.

Description

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Claims

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Application Information

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Owner CHINA PETROLEUM & CHEM CORP
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