TPU particle foaming process

A particle and process technology, applied in the field of polymer preparation, can solve the problems of failure to reach a certain level and collapse of TPU foam structure, and achieve the effects of reducing equipment costs, complete foaming, and avoiding collapse

Pending Publication Date: 2021-10-29
南通海嘉智能科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology allows for better flexibility in controlling how much bubbles form on top of each other (TPU), resulting in improved products that have good appearance without collapses or cracks. It also improves upon existing methods by allowing for higher pressures while maintaining consistence between different temperatures and times. Additionally, it uses special materials like carbon black instead of expensive chemicals at very low concentrations such as 2Mpa, making them cheaper but still effective overall. Overall, these technical improvements result in lower costs associated with traditional methods used in industry today.

Problems solved by technology

This patents describes various techniques for making tiny foams from specific types of resins that are made up of different components like liquid crystal monomers and oligo(s), solvents, catalysts, crosslink agents, etc., through processes involving compression/depression molding and thermal decomposition. These technologies have advantages over existing method due to their ability to produce concave foames without adding any substances during production. However, these new ways also involve generating large amounts of carbon dioxide gases when producing them under conditions similar to those found nowadays.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] S10 is prepared using TPU particles; S20 is infiltrated, the TPU particles are placed in an autoclave and sealed, and supercritical CO2 fluid is introduced into the autoclave to pressurize 22MPa to a saturated state, the temperature is raised to 80°C, and the temperature and pressure are kept constant for 45 minutes. Clear the gas to obtain swollen TPU particles; S30 foaming, take the swollen TPU particles out of the autoclave, place them in a hot air device at a temperature of 115°C for 45 seconds to obtain TPU foaming particles; S40 particle molding, The TPU foamed particles were placed in a container, CO2, N2 mixed gas was passed into the container, the pressure was increased to 1.5 MPa, and the pressure was maintained for 18 hours to obtain the final TPU foamed particles. The performance of the TPU foamed particles made by the above method after the insole is as follows in Table 1 Example 1 insole performance.

[0033] Table 1. Embodiment 1 insole performance

[0034]

Embodiment 2

[0036] S10 is prepared using TPU particles; S20 is infiltrated, the TPU particles are placed in an autoclave and sealed, and supercritical CO2 fluid is introduced into the autoclave to pressurize 20MPa to a saturated state, the temperature is raised to 70°C, and the temperature and pressure are kept constant for 45 minutes. Purify the gas to obtain swollen TPU particles; S30 foaming, take the swollen and unexpanded TPU particles out of the autoclave, place them in a constant temperature equipment at a temperature of 110 ° C for 30 seconds to obtain TPU foaming particles; S40 particle molding, The TPU foamed particles were dried and placed in a pressure-holding container, and a mixed gas of CO2 and N2 was passed into the pressure-holding container, the pressure was increased to 1.5 MPa, and the pressure was maintained for 18 hours to obtain the final TPU foamed particles. The performance of the TPU expanded particles obtained by the above method after being made into the insole is

Embodiment 3

[0040] S10 is prepared using TPU granules; S20 is infiltrated, the TPU granules are placed in an autoclave and sealed, and a supercritical CO2 fluid is introduced into the autoclave to pressurize 18MPa to a saturated state. Purify the gas to obtain swollen TPU particles; S30 foaming, take the swollen TPU particles out of the autoclave, place them in a constant temperature equipment at a temperature of 95°C and foam them for 20 seconds to obtain TPU foamed particles; S40 shape the granules, and After the TPU foamed particles are dried, they are placed in a pressure-holding container, CO2 and dry air are introduced into the pressure-holding container, the pressure is increased to 1.5 MPa, and the pressure is maintained for 18 hours. After the TPU particles are molded, secondary hot air foaming is performed, usually Pressing, the temperature is 70-85°C, and the time is 30-45s, so that the final TPU foamed particles have a full appearance and high gloss. The performance of the TPU fo

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Abstract

The invention provides a TPU particle foaming process. The TPU particle foaming process comprises the following steps: selecting TPU particles; soaking: placing the TPU particles in an autoclave, sealing the autoclave, introducing supercritical CO2 into the autoclave, pressurizing the autoclave to enable the CO2 and the TPU particles to reach a saturated state, and emptying the supercritical CO2 at a constant speed for 3 to 5 minutes so as to obtain swelled and unfoamed TPU particles; foaming: taking the swelled and unfoamed TPU particles out of the autoclave, and placing the TPU particles in constant-temperature hot air equipment to obtain TPU foamed particles; and shaping the particles: placing the TPU foaming particles in a pressure maintaining container, introducing dry air into the pressure maintaining container till the pressure reaches 0.75 MPa, then introducing CO2 into the pressure maintaining container till the pressure in the pressure maintaining container reaches 1.5 MPa, maintaining the pressure for 15 to 18 h, and obtaining the final TPU foaming particles. The particles are full in appearance and high in glossiness.

Description

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Claims

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Application Information

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Owner 南通海嘉智能科技有限公司
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