Metal working power supply converter system and method

Active Publication Date: 2014-12-25
ILLINOIS TOOL WORKS INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0006]The present disclosure sets forth certain solutions that maybe implemented in welding and similar power supplies and that are designed to respond to such needs. In accordance with certain aspects of the present disclosure, a welding or cutting power supply system includes a converter circuit comprising first and second solid state switching circuits each having two power electronic switches for producing output power at a controllable level suitable for a welding or cutting operation, the first and second solid state switching circuits being electrically coupled in to provide combined output. An output inductance is coupled to outputs of both the first and second solid state switching circuits. Control circuitry is coupled to the first and second solid state switching circuits and configured to provide PWM control signals for controlling states of the power electronic switches of the switching circuits to maintain desired loading of the switching circuits independent of the level of the output power. For each cycle of the switching circuits the control circuitry is configured to apply PWM control signals to the first switching circuit based upon a desired duty cycle,

Problems solved by technology

However, inductors in such systems can be quite large, implying additional cost and weight.
One problem in such systems exists insomuch as independently controlled inverter circuits can become unbalanced during operation.
The result can be a “walking” deviation in the duty cycles of the two inverte

Method used

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  • Metal working power supply converter system and method
  • Metal working power supply converter system and method
  • Metal working power supply converter system and method

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Embodiment Construction

[0017]FIG. 1 illustrates an exemplary welding system 10 in the form of a GMAW system, and in particular a MIG welding system. In this exemplary system a power supply 12 receives and converts power that is applied to a wire feeder 14. The wire feeder delivers the power to a welding torch 16 for completing a welding operation. Although the present disclosure used this GMAW power supply as an exemplary basis for presentation of the new circuitry and control techniques, it should be understood that the same teachings may be applied to power supplies used for other welding processes, as well as for other metal working processes, such as plasma cutting.

[0018]The power supply 12 receives input power 18 from any suitable source, such as the power grid, an engine generator set, hybrid power supplies, fuel cells, batteries, or a combination of these. Power conversion circuitry 20 converts the power to a form suitable for a welding (or other metal working) process. The power supply may be designe

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Abstract

A power supply for welding, cutting and similar operations includes a dual two-switch forward converter. The converter has two inverter circuits coupled in parallel but controlled to provide output power in an interleaved fashion. To avoid “walking” of the circuits (which could result in different duty cycles and imbalance of the load sharing), control signals are determined and applied to a first of the inverter circuits, and “on” times of the first circuit is monitored, such as by augmenting a counter to determine the number of clock cycles the first circuit is “on”. The same duration is then used for commanding output from the second inverter circuit. The duty cycles of both circuits is thus ensured to be the same regardless of changes in the total output power.

Description

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Claims

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Application Information

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Owner ILLINOIS TOOL WORKS INC
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