Lightweight forsterite brick and manufacturing method thereof

A technology of olivine brick and its manufacturing method, which is applied in the field of thermal insulation bricks for heat insulation of high-temperature kilns, can solve the problems of acid-base reaction and low applicable temperature range, reduce damage degree and speed, and improve thermal insulation effect and strength effect of satisfaction

Inactive Publication Date: 2008-09-24
中国建筑材料科学研究院大石桥镁砖厂
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented new type ceramic tile has strong alkali metal silicate (forestry) bricks that have low heat capacity but very good fire resistance properties. These brick blocks help prevent corrosion caused by acids from attacking their materials over time without damaging them themselves. They also improve thermal performance compared to traditional tiles because they don’t absorb too much water vapor like other types of building elements such as clay kilns. Additionally, these specialized brands allow for better flexibility in design options based on specific needs. Overall, this innovation makes up an excellent solution for create durable and efficient buildings.

Problems solved by technology

This patented technical problem addressed in this patents relates to developing new types of brick that resist corrosion even when exposed to strong acids such as alkali metals or hydrogen sulfide gas (H 2/S).

Method used

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  • Lightweight forsterite brick and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] First olivine sand (MgO 43%, SiO 2 38%) and magnesia (MgO 87%) are mechanically crushed by a crusher respectively, and sieved by a 1.5mm sieve to make granular materials with a particle size of ≤1.5mm, and a part thereof is processed into 200-mesh fine powder with a ball mill; Coke and charcoal are also made into pellets of ≤1.5mm;

[0025] According to the weight in Table 1, weigh the granules of olivine sand, magnesia, coke and charcoal, put them into the sand mixer, and dry mix them for 3 to 5 minutes to make them evenly mixed; Mix for 3 to 5 minutes, add olivine and magnesia fine powder, and mix for another 8 to 10 minutes; inject the mixed material into the mold, pressurize it on a 200t friction brick press to obtain a wet billet; put the wet billet at 25 to Naturally dry at 35°C for 25 hours, send it into the drying kiln, control the hot air inlet temperature of the drying kiln at 100-120°C, and the outlet temperature at 40-60°C, and dry for 17 hours; 1390°C±5°C hi

Embodiment 2

[0027] First olivine sand (MgO 44%, SiO 2 39%) and magnesia (MgO 90%) are mechanically crushed by a crusher respectively, and sieved by a 1.5mm sieve to make granular materials with a particle size of ≤1.5mm, and a part thereof is processed into 200-mesh fine powder with a ball mill; Coke and charcoal are also made into pellets of ≤1.5mm;

[0028] According to the weight in Table 1, weigh the granules of olivine sand, magnesia, coke and charcoal, put them into the sand mixer, and dry mix them for 3 to 5 minutes to make them evenly mixed; Mix for 3 to 5 minutes, add olivine and magnesia fine powder, and mix for another 8 to 10 minutes; inject the mixed material into the mold, pressurize it on a 200t friction brick press to obtain a wet billet; put the wet billet at 25 to Naturally dry at 35°C for 28 hours, send it into the drying kiln, control the hot air inlet temperature of the drying kiln at 100-120°C, and the outlet temperature at 40-60°C, and dry for 18 hours; 1350°C high-t

Embodiment 3

[0030] First olivine sand (MgO 45%, SiO 2 40%) and magnesia (MgO 92%) are mechanically crushed by a crusher respectively, and sieved by a 1.5mm sieve to make granular materials with a particle size of ≤1.5mm, and a part thereof is processed into 200-mesh fine powder with a ball mill; Coke and charcoal are also made into pellets of ≤1.5mm;

[0031] According to the weight in Table 1, weigh the granules of olivine sand, magnesia, coke and charcoal, put them into the sand mixer, and dry mix them for 3 to 5 minutes to make them evenly mixed; Mix for 3 to 5 minutes, add olivine and magnesia fine powder, and mix for another 8 to 10 minutes; inject the mixed material into the mold, pressurize it on a 100t friction brick press, and obtain a wet billet; mix the wet billet for 25 to 35 Naturally dry at ℃ for 24 hours, send it into the drying kiln, control the hot air inlet temperature of the drying kiln at 100-120 ℃, and the outlet temperature at 40-60 ℃, and dry for 16 hours; ℃ high-tem

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Abstract

This invention relates to an alkalescence light Mg olivine brick and its manufacturing method, in which, the brick is manufactured with olivine sand, Mg sand, coke, charcoal, pulp effluent in weight proportion, and the manufacturing method includes: adding particles of olivine sand, Mg sand, coke and charcoal into a sand mixing machine to be dry-mixed, then adding pulp effuluent to mix them in humid then adding olivine sand and Mg sand fine powder for mixed refining, then putting a mixed material into a die to be pressed on a rubbing machine to process it to a blank to be dried over 24h under 25-35deg.C natural temperature then to be dried in a drying kiln and sending the blank into a tunnel stove to get a product then cutting and grinding it to mold.

Description

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Claims

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Application Information

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Owner 中国建筑材料科学研究院大石桥镁砖厂
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