Composite shaping technique method of iron pattern coated sand and iron type core assembly

A technology of composite modeling and process method, applied in the directions of molding machines, manufacturing tools, casting and molding equipment, etc., can solve the problem of high hardness of parts, and achieve the effect of maintaining uniform hardness

Inactive Publication Date: 2013-02-13
LIUZHOU QINYOU TRADE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This technology allows for better control over how well metal can be made by controlling the amount or distribution of liquid steel during casting processes without causing any issues such as uneven cooling on certain areas of the tool being produced.

Problems solved by technology

This patented technical solution described for improving the efficiency at producing strong metal castings involves adding resins onto the surface of steel molds before they are cooled down. These coatings help prevent damage from excessive pressure when making certain types of castings by reducing shrinkage caused by cooling processes. Additionally, this technology allows for better control over how well these materials stick together after being added.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] The iron mold sand-covered and iron mold core composite molding process for casting ductile iron parts includes the following steps: A. Make the upper mold of the part casting mold: set the iron mold of the part heated to 210 °C outside the electric heating pattern of the part, and the electric heating pattern of the part Heat to 210°C; use a sand-coating machine to inject the coated sand between the iron mold of the part and the electric heating pattern of the part. The sand-injecting pressure of the sand-coating machine is 0.35MPa, the sand-injecting time is 3 seconds, and the heating and curing temperature is 210°C. The heating and curing time is 12 seconds, and the coated sand is solidified into a sand shell with a thickness of 6 mm to 8 mm and adhered to the inner wall of the iron mold of the part; the mold is lifted, the electric heating pattern of the part is taken out, and trimmed to obtain the upper mold of the part; B 1. Make the coated sand core of the part: inst

Embodiment 2

[0018] The iron mold sand-covered and iron mold core composite molding process for casting ductile iron parts includes the following steps: A. Make the upper mold of the part casting mold: set the iron mold of the part heated to 240 °C outside the electric heating pattern of the part, and the electric heating pattern of the part Heat to 240°C; use a sand-coating machine to inject the coated sand between the iron mold of the part and the electric heating pattern of the part. The sand-injecting pressure of the sand-coating machine is 0.35MPa, the sand-injecting time is 6 seconds, and the heating and curing temperature is 240°C. The heating and curing time is 15 seconds, and the coated sand is solidified into a 6 mm to 8 mm thick sand shell that sticks to the inner wall of the iron mold of the part; B. Make the coated sand core of the part: install the electric heating core box of the part on the core shooting machine, and close the mold; heat the electric heating core box of the par

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PUM

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Abstract

The invention discloses a composite shaping technique method of iron pattern coated sand and an iron type core assembly. The composite shaping technique method relates to the technical field of casting. The composite shaping technique method comprises the following steps: manufacturing an upper casting model; sheathing a heated spare part iron pattern to the outside of a spare part electric heating die sample; jetting film-coated sand into between the part iron pattern and the part electric heating die sample by a sand coating machine, solidifying the film-coated sand to be 6-8 mm thick sand shell and adhering on the iron pattern; stripping and taking out the film-coated sand for spare use; manufacturing a film-coated sand core; jetting the film-coated sand in a part electric heating core box, solidifying the film-coated sand in the part electric heating core box and forming the film-coated sand core; manufacturing a lower casting model of the part; putting a combined film-coated sand core in the iron pattern to shape and glue, thereby obtaining the lower casting model of the part; combining the upper casting model with the lower casting model of parts, forming the part casting model; casting, cooling; separating and taking out the parts. Compared with the prior art, hardness of every part of the part cast by the composite shaping technique method is uniform and free from a phenomenon of high hardness.

Description

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Claims

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Application Information

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Owner LIUZHOU QINYOU TRADE
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