Refreshing method of aluminum profile combined porthole extrusion die

A technology of aluminum profiles and a new method, which is applied in the field of refurbishment of aluminum profile extrusion shunting combination dies, can solve problems such as excessive wear, short service life of extrusion dies, waste of labor and transportation electric energy, and reduce production costs. The process is simple and the effect of saving raw materials

Inactive Publication Date: 2013-02-13
汪涛 +1
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  • Claims
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AI Technical Summary

Problems solved by technology

[0002] The aluminum profiles used today are usually extruded by aluminum profile extrusion dies. Aluminum profile extrusion dies are generally common in flat dies, shunt combined dies and other series of extrusion dies. Extruded aluminum profiles Produced under working conditions, the service life of the extrusion die is extremely short. Each pair of flat die extruded aluminum profiles will fail or be scrapped at most 20 tons, and each pair of split dies will extrude hollow aluminum profiles with several tons to more than ten tons. (Scrap), about 75% of the failed molds belong to wear out of tolerance, 10~15% belong to fatigue cracks, and about 10% belong to plastic deformation. The failed molds are remelted as scrap steel recycling steel plants, and there are about hundreds of thousands of sets per year.
[0003] The mold is equipped with extra-large, large, medium and small aluminum profile extrusion dies along with the extrusion equipment. 80% of the extrusion equipment in our country is a medium and small extrusion machine. It ranges from hundreds of kilograms. Now, based on the average payment of 40 kilograms, about 3 to 4 million tons of extrusion dies will be returned to the furnace for remelting as scrap steel every year, which will bring a lot of waste of labor, transportation and electric energy, and high electric energy remelting It will cause serious environmental pollution and have a greater adverse impact on my country's environmental protection.

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  • Refreshing method of aluminum profile combined porthole extrusion die
  • Refreshing method of aluminum profile combined porthole extrusion die
  • Refreshing method of aluminum profile combined porthole extrusion die

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[0019] Reference attached Figure 1~5 , Aluminum profile extrusion splitter combined die is assembled by precise assembly of upper die and lower die. The upper mold has an upper mold body 1, the upper mold body 1 is provided with an upper mold tongue 3 in the middle, the lower mold has a lower mold body 2, and the lower mold body 2 is provided with a lower mold inner cavity 4 in the middle.

[0020] The restoration method of the aluminum profile extrusion splitter combined die is as follows:

[0021] Use an EDM machine to press the inner cavity 4 of the failed lower mold to release 15-20mm on the single side of the maximum diagonal of the cavity, and process it into a round hole or a special-shaped hole with a depth of 20-30mm to make the lower mold Hole 5, the lower mold hole is counterbored, the surface roughness Ra 0.8μm, the same kind of high-strength heat-resistant alloy or better than the same kind of steel is made of the same shape as the lower mold hole hole shape insert 6, i

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Abstract

The invention provides a refreshing method of an aluminum profile combined porthole extrusion die and relates to a method for repairing and recovering a scrapped (invalid) aluminum profile extrusion die into a new aluminum profile extrusion die. The refreshing method comprises the following steps: processing an invalid lower die inner mold cavity into a round pit hole or a special-shaped pit hole with the depth of 20-30 mm by adopting an electric spark machine tool to form a lower die pit hole, preparing an insert with the same shape as the lower die pit hole, and scribing and drilling through a screw hole; putting a lower die body with the lower die pit hole into a box body electric furnace for heating, taking the lower die body out of the furnace, putting the big end of the insert into a counter bore of the lower die pit hole, pressing to the bottom of the lower die pit hole, processing the part of the insert, which is above a plane, by adopting the machine tool, then cutting a pass by using a linear cutting machine, extruding a lower die and finishing refreshing; and cutting an upper die tongue working belt of an invalid upper die tongue part into an upper die tongue surrounding part with the depth of 2 mm by using the machine tool or other equipment, welding the upper die tongue working belt, processing the upper die tongue working belt and precisely assembling an upper die and the lower die together to finish refreshing the aluminum profile combined porthole extrusion die.

Description

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Claims

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Application Information

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Owner 汪涛
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