Carbon nano tube reinforced aluminum alloy core aluminum stranded wire and preparation method thereof

A technology of carbon nanotubes and aluminum cored wire, which is applied in the direction of metal/alloy conductors, cable/conductor manufacturing, power cables, etc., can solve the restrictions on the popularization and application of carbon fiber composite aluminum cored wires, the application constraints of heat-resistant aluminum alloy wires, Transportation, construction and maintenance are inconvenient to achieve the effect of reducing construction and operation and maintenance costs, reducing the amount of steel used, and facilitating transportation

Active Publication Date: 2014-03-12
STATE GRID CORP OF CHINA +4
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The aluminum stranded wire with carbon fiber composite core is based on the characteristics of light weight, high strength and heat resistance of the carbon fiber composite core. , the carbon fiber composite core is a non-magnetic material that does not produce hysteresis loss and thermal effects, thus reducing power loss; however, because the manufacturing technology of the carbon fiber composite core has been monopolized by foreign countries for a long time, the price is expensive, and its toughness is poor. It is extremely inconvenient in the maintenance process, thus limiting the popularization and application of carbon fiber composite cored aluminum stranded wire
[0006] The heat-resistant aluminum alloy wire mainly has excellent heat resistance characteristics due to the addition of metal elements

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0022] Example 1

[0023] 1) Weigh the ingredients needed to prepare carbon nanotube-strengthened aluminum alloy materials according to the following weight percentages: carbon nanotubes 4%, magnesium 0.4%, manganese 0.7%, chromium 0.1%, nickel 0.01%, titanium 0.1%, copper 0.01%, other unavoidable impurities ≤0.01%, the balance is aluminum;

[0024] 2) Put the above ingredients into a ball mill, add paraffin wax for ball milling, add 0.5ml paraffin wax per gram of carbon nanotube reinforced aluminum alloy material ingredients, ball milling time 12h, rotating speed 600r / min, ball-to-material mass ratio 15:1, The mass ratio of the big and small balls is 1:3, and the ball mill powder is obtained;

[0025] 3) The ball-milled powder obtained in step 2) was vacuum hot-pressed at a temperature of 590°C and a pressure of 10T for 15 hours to prepare a carbon nanotube-strengthened aluminum alloy billet;

[0026] 4) The billet obtained in step 3) is heated at 560°C, and then hot-extruded at a pr

Example Embodiment

[0029] Example 2

[0030] 1) Weigh the ingredients needed to prepare carbon nanotube reinforced aluminum alloy materials according to the following weight percentages: carbon nanotubes 5%, magnesium 0.6%, manganese 0.4%, chromium 0.08%, nickel 0.01%, titanium 0.09%, copper 0.01%, other unavoidable impurities ≤0.01%, the balance is aluminum.

[0031] 2) Put the above ingredients into a ball mill, add polyethylene glycol for ball milling, add 0.4ml polyethylene glycol per gram of carbon nanotube reinforced aluminum alloy material ingredients, ball milling time 12h, rotating speed 600r / min, ball quality The ratio is 20:1, and the mass ratio of large and small balls is 1:2 to obtain ball mill powder;

[0032] 3) The ball-milled powder obtained in step 2) was vacuum hot-pressed at a temperature of 600°C and a pressure of 12T for 10 hours to obtain a carbon nanotube-strengthened aluminum alloy billet;

[0033] 4) The billet obtained in step 3) is heated at 520°C, and then hot-extruded under

Example Embodiment

[0036] Example 3

[0037] 1) Weigh the ingredients needed to prepare carbon nanotube reinforced aluminum alloy materials according to the following weight percentages: carbon nanotubes 5%, magnesium 0.8%, manganese 0.5%, chromium 0.08%, nickel 0.01%, titanium 0.08%, copper 0.01%, other unavoidable impurities ≤0.01%, the balance is aluminum.

[0038] 2) Put the above ingredients into a ball mill, add polyvinyl alcohol for ball milling, add 0.6ml of polyvinyl alcohol per gram of carbon nanotube reinforced aluminum alloy material ingredients, ball milling time 8h, rotating speed 800r / min, ball-to-material mass ratio is 25:1, the mass ratio of big and small balls is 1:3, and the ball mill powder is obtained;

[0039] 3) The ball-milled powder obtained in step 2) was vacuum hot-pressed at a temperature of 610°C and a pressure of 8T for 12 hours to prepare a carbon nanotube-strengthened aluminum alloy billet;

[0040] 4) The billet obtained in step 3) is heated at 550°C, and then hot-extrud

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Abstract

The invention discloses a carbon nano tube reinforced aluminum alloy core aluminum stranded wire and a preparation method thereof. A core layer of the carbon nano tube reinforced aluminum alloy core aluminum stranded wire is made of a carbon nano tube reinforced aluminum alloy material which is composed of, by weight, 1-8% of carbon nano tubes, 0.1-1% of magnesium, 0.1-1% of manganese, smaller than or equal to 0.1% of chromium, smaller than or equal to 0.1% of titanium, smaller than or equal to 0.1% of copper, smaller than or equal to 0.01% of impurities and the rest aluminum. A light-weight high-strength carbon nano tube modified alumium alloy material is prepared through nano-modification technology, enabled to reach the level of steel in strength while to be one third of steel in density and taken as a load-bearing core material, and a hard aluminum wire is stranded on an outer layer to prepare the aluminum stranded wire. The carbon nano tube reinforced aluminum alloy core aluminum stranded wire and the preparation method thereof have the advantages that the aluminum stranded wire is light in weight, small in resistance, nonmagnetic and small in sag, loss of a power transmission line can be substantially reduced, electric energy can be saved, transmission capacity can be improved, height of a power transmission tower can be reduced, steel consumption can be reduced, and the objectives of energy conservation and capacity improvement can be achieved.

Description

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Claims

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Application Information

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Owner STATE GRID CORP OF CHINA
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