Continuous production equipment of copolymerized flame retardant monomer and production method thereof

A technology of flame retardant monomer and production method, applied in the field of production equipment of flame retardant monomer, can solve problems such as low device efficiency and product batch quality difference, and achieve high reaction efficiency and production efficiency, stable product quality, manual labor Action-less effect

Active Publication Date: 2018-04-06
SINOPEC YIZHENG CHEM FIBER +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology allows for better mixing and reacting chemical compositions while controllably adjusting their temperatures and pressures throughout the manufacturing process. By continuously producing products through multiple steps or cycles, it provides more consistently reliable results compared to previous methods where each step was done separately. Additionally, there has been an improvement on existing processes used over several decades ago due to advances made possible by genetic engineering techniques such as molecular cloning. Overall, these technical improvements improve the overall performance and effectiveness of the resulting fire-retarding agent (FR).

Problems solved by technology

In this patented technical problem addressed by this patents relates to improving fire resistive qualities without compromising environmental safety or reducing emissions from burning combustion products made of polymeric compositions. Fluorine compounds were developed earlier than other commonly known flames retarding agents due to their excellent flamability and waterproofness characteristics. They could replace traditional ones like chlorofluoride flame Retardants while still being effective against fires. Additionally, certain fluorescent dyes added during manufacturing may cause harmful effects upon workers' skin and respirators overall, making them less desirable options compared to existing flame resists currently available.

Method used

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  • Continuous production equipment of copolymerized flame retardant monomer and production method thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Example 1: A continuous production equipment for a copolymerized flame retardant monomer, including a solid flame retardant silo, a weight loss scale, a screw feeder, an ethylene glycol flow meter, an additive preparation tank, a filter screen, and an additive storage Tanks, metering pumps, beating kettles, atmospheric pressure esterification kettles, negative pressure esterification kettles and rectification towers, the solid flame retardant silo is connected to a weight loss scale as a solid continuous metering device, and then connected to a screw feeder to provide Continuous flame retardant powder, at the same time, the auxiliary agent preparation tank is connected to the auxiliary agent storage tank through the filter screen, and then provides continuous ethylene glycol solution for the beating kettle through the metering pump, and the beating kettle is connected to the normal pressure esterification kettle and the negative pressure The esterification kettle uses the p

Embodiment 2

[0026] Embodiment 2: The continuous production equipment of the copolymerized flame retardant monomer is the same as that of Embodiment 1, and the different continuous production processes are:

[0027] Batching stage: The flow rate is set according to the molar ratio of flame retardant to EG of 1:3, and the flame retardant is HMPPA; the input amount of ether inhibitor and stabilizer is 5ppm and 800ppm of the mass content of the final product respectively.

[0028] Reaction stage: The esterification reaction temperature of the atmospheric pressure esterification tank is 170°C, and the residence time is 1.5h. The pressure of the negative pressure esterification tank is 60kPa, the reaction temperature is 190°C, and the residence time is 0.5h.

[0029] Finished product cooling stage: the flame retardant monomer is continuously extracted from the negative pressure reactor with a transfer pump, and is cooled and transported to the finished product tank with a heat exchanger in the mid

Embodiment 3

[0031] Embodiment 3: The continuous production equipment of the copolymerized flame retardant monomer is the same as that of Embodiment 1, and the different continuous production processes are:

[0032] Batching stage: The flow rate is set according to the molar ratio of flame retardant to EG of 1:5, and the flame retardants are CEPPA and BCPPO; the input amount of ether inhibitor and stabilizer is 5ppm and 400ppm of the final product mass content respectively

[0033] Esterification stage: the esterification reaction temperature of the normal pressure reactor is 150°C, and the residence time is 3h. The pressure of the negative pressure esterification tank is 30kPa, the reaction temperature is 150°C, and the residence time is 2h.

[0034] Finished product cooling stage: the flame retardant monomer is continuously extracted from the negative pressure reactor with a transfer pump, and is cooled and transported to the finished product tank with a heat exchanger in the middle.

[00

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Abstract

The invention discloses continuous production equipment of a copolymerized flame retardant monomer and a production method thereof. By adopting a continuous method and a staged differentiation process, two esterification kettles with different process parameters are arranged for esterification reaction, and the material energy in the esterification kettle can be kept constant all the way, so thatthe temperature, pressure, all feeding flows in the reaction process can be maintained constant; through different process conditions in the two kettles, the esterification reaction can still keep thermodynamic equilibrium in different stages; the primary and secondary reaction rates are considered, so that the optimal reaction efficiencies can be kept in the initial middle period of the reactionand the later period of the reaction. According to the method, manual operation is few, the degree of automation is high, the reaction efficiency and the production efficiency are high and the productquality is stable; the content of diglycol is controlled in a low level, the lowest content of diglycol per 100mg/kg phosphorus in the synthesized flame retardant monomer can reach 0.11%wt, and the acid value range of the flame retardant monomer is 63.8-115.3mgKOH/g.

Description

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Claims

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Application Information

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Owner SINOPEC YIZHENG CHEM FIBER
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