Stainless steel separation piece and preparation method thereof

A technology of stainless steel and spacers, which is applied in the direction of gaseous chemical plating, metal material coating process, coating, etc., can solve the problems affecting the quality of diamond saw blades, the life of stainless steel spacers, the appearance of diamond saw blades, and troublesome operation. Achieve long service life, short time required and good molding quality

Active Publication Date: 2019-02-19
GUANGDONG SHUANGHONG NEW MATERIAL TECH CO LTD +1
View PDF7 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology improves upon existing methods that use different chemical compositions or processes like plasma spraying (PS) onto metal surfaces. By applying this technique, there will be fewer steps needed compared to traditional techniques while still maintaining excellent properties. Additionally, these new technologies allow for continuous production without requiring excess material at any significant costs.

Problems solved by technology

This patented technical problem addressed by the current methods described in the text relates how to improve the durability and lifespan of diameters made from diamond cutting tools during manufacturing processes while maintaining their effectiveness over longer periods without requiring frequent maintenance or replacement of parts.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0028] A preparation method of a stainless steel spacer, comprising the following specific steps:

[0029] a. Wash and dry both sides of the stainless steel plate with acetone;

[0030] b. Prepare a mixed ethanol solution containing at least one of nickel nitrate, copper nitrate, cobalt nitrate, molybdenum nitrate, tantalum nitrate, niobium nitrate and transition metal nitrates of iron nitrate and chromium nitrate;

[0031] C, the mixed ethanol solution of multiple nitrates is sprayed equably on the stainless steel plate surface that step a handles, dries, sprays again, dries again, reaches set value until reaching stainless steel plate surface nitrate loading capacity;

[0032] d. Place the stainless steel plate with nitrate coating on the surface in a CVD reaction furnace isolated from oxygen, preheat it to 700-800°C with nitrogen gas, and feed gaseous hydrocarbons, and at the same time, hydrogen sulfide / hydrogen (use necessary Component hydrogen dilutes hydrogen sulfide), o

Embodiment 1

[0036] Preparation of ethanol solution of nitrate: (weight ratio, iron nitrate: chromium nitrate: nickel nitrate=1:0.5:3; ethanol solution concentration 10wt%). Spraying ethanol solution of nitrate: spraying amount 1.7mg / cm 2 .

[0037] Hang the cleaned and dried stainless steel 321 plate as a CVD substrate (size: 105 mm in diameter) horizontally in an oxygen-isolated reaction furnace, preheat to 750°C with 3.8 sccm per square centimeter of substrate, and start to use hydrogen (flow rate: Substrate 3.4sccm per square centimeter) and hydrogen sulfide (flow rate: 0.003sccm per square centimeter substrate) are introduced into the reaction furnace to reduce the nitrate in the hydrogen sulfide-hydrogen atmosphere for 5 minutes, and maintain the gas flow rate; then apply 5V, 100mA, 200Hz AC The current is on the stainless steel plate, and at the same time, acetylene is passed through at a flow rate of 1.5 sccm per square centimeter of the substrate, the reaction temperature is maint

Embodiment 2

[0039] Nitrate solution preparation: (weight ratio is, iron nitrate: chromium nitrate: nickel nitrate: niobium nitrate = 1: 0.5: 3: 0.5. Ethanol solution concentration 10wt%), spray nitrate ethanol solution: spraying amount 0.5mg / cm 2 .

[0040] The stainless steel 309 plate is used as a CVD substrate (size: 205 mm in diameter) and suspended horizontally in a reaction furnace isolated from oxygen, and nitrogen gas is introduced at a flow rate of 0.5 sccm per square centimeter to preheat to 800 ° C, and hydrogen gas (flow rate: per square centimeter Substrate 0.5sccm) and hydrogen sulfide (flow rate: 0.005sccm per square centimeter substrate) reaction furnace, reduce nitrate for 5 minutes, maintain the gas flow; then apply 5V, 100mA, 200Hz AC current on the stainless steel plate, and at the same time press per square centimeter Substrate 0.5sccm (according to the natural gas raw material flow meter) is fed with natural gas pre-decomposed by W hot wire CVD reaction, the reaction

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
Thermal expansion coefficientaaaaaaaaaa
Thicknessaaaaaaaaaa
Thicknessaaaaaaaaaa
Login to view more

Abstract

The invention discloses a stainless steel separation piece and a preparation method thereof. A carbon-nitride-carbide composite plating layer is plated on the surface of stainless steel. The plating layer at least contains the components of carbon, ferrochromium nitride, iron carbides and chromium carbides. In presence of catalyst precursors, gas-state carbon hydrogen compounds and catalyst accelerators, the composite plating layer is prepared through CVD reaction under specific conditions. The composite plating layer of the stainless steel separation piece is compact, rigid, stable in qualityand excellent in matchability with the stainless steel, and resists high temperature; in high-temperature hot pressing molding, molded parts are not bonded, in particular diamond saw blades are not bonded, so that the diamond saw blades are high in molding quality; and the stainless steel separation piece can be continuously recycled to achieve long service life. The preparation method is cheap and easy-obtained in raw materials, low in energy consumption, short in needed time and simple, and realizes low cost of CVD plating layers.

Description

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Owner GUANGDONG SHUANGHONG NEW MATERIAL TECH CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products