PVC mother liquor recycling treatment device and process

A treatment device and mother liquor technology, which is applied in the field of PVC mother liquor reuse treatment device, can solve the problems of low filter backwash efficiency, high ozone utilization rate, and small footprint, so as to reduce the water intake of the factory and reduce the difficulty of treatment , the effect of small footprint

Pending Publication Date: 2022-03-01
CHINA PETROLEUM & CHEM CORP +1
View PDF8 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology allows for efficient control over the manufacturing processes involved in producing polyvinyl chloride plastic products without generating harmful chemical waste or increasing costs associated therewith. It achieves this through an advanced method that controls both the amount of bacterial growth within the product's liquid phase during its formation but minimized any damage caused from excessive heat generated when it comes into contact with other materials. Additionally, the system includes various techniques such as filtrations, sterilization treatments, and coating layers made of different types of polymers. Overall, these technical results help reduce environmental impact and lower costs compared to traditional methods like incinerators.

Problems solved by technology

This patented describes various methods for treating industrial wastes containing harmful metals like chromium, zinc, nitrogen, sulfur, ammonia, cyanides, polysaccharines, fats, bacteriocins, pesticidal agents, heavy metal elements, plankton deposits from contaminations, and algae growth. These issues require different types of technologies depending upon their severities and origins.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • PVC mother liquor recycling treatment device and process
  • PVC mother liquor recycling treatment device and process
  • PVC mother liquor recycling treatment device and process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0054] A PVC mother liquor, temperature 60-70℃, COD 380-400mg / L, turbidity 65-80NTU, first enters the advanced oxidation reactor, adjusts the pH value to 3.0, and the concentration of hydrogen peroxide is 2.0 times that of sewage COD, sulfuric acid The mass ratio of ferrous iron to hydrogen peroxide is preferably 1:1, and the oxidation reaction time is 2.0 h. The ozone concentration directly supplied by the ozone generator to the advanced oxidation reactor is 20mg / L, and the buffer sedimentation tank adopts a slanted plate sedimentation tank, the pH value of the precipitation is 7.0-8.5, and the precipitation time is 1.0h. The ceramic filter adopts tubular membrane, cross-flow filtration, and the filtration accuracy is 100nm. 80%. The ceramic membrane ozone backwashing concentration is 100mg / L, the pressure is 0.6MPa, the air washing time is 120s, and the combined water and air washing time is 240s. Table 1 for the effluent water quality of each unit.

[0055] Table 1 em

Embodiment 2

[0059] A PVC mother liquor, temperature 50-55℃, COD 100-130mg / L, turbidity 38-66NTU, first enters the advanced oxidation reactor, adjusts the pH value to 4.0, and the concentration of hydrogen peroxide is 1.5 times that of sewage COD, sulfuric acid The mass ratio of ferrous iron to hydrogen peroxide is preferably 1:5, and the oxidation reaction time is 0.5h. The ozone concentration directly supplied by the ozone generator to the advanced oxidation reactor is 0 mg / L, and the buffer sedimentation tank adopts a slanted plate sedimentation tank, the pH value of the sedimentation is 7.0-8.5, and the sedimentation time is 2.0h. The ceramic filter adopts tubular membrane, cross-flow filtration, the filtration accuracy is 50nm, the outlet water temperature of the heat exchanger is less than 40°C, the dosing concentration of sodium bisulfite is 20mg / L, the operating pressure of the reverse osmosis device is 1.5MPa, and the water production rate 85%. The ceramic membrane ozone backw

Embodiment 3

[0064] A PVC mother liquor, temperature 75-80℃, COD 180-200mg / L, turbidity 20-30NTU, first enters the advanced oxidation reactor, adjusts the pH value to 3.5, and the concentration of hydrogen peroxide is 1.8 times that of sewage COD, sulfuric acid The mass ratio of ferrous iron to hydrogen peroxide is preferably 1:10, and the oxidation reaction time is 1.0 h. The ozone concentration directly supplied by the ozone generator to the advanced oxidation reactor is 15 mg / L, and the buffer sedimentation tank adopts a slanted plate sedimentation tank, the pH value of the sedimentation is 7.0-8.5, and the sedimentation time is 3.0 hours. The ceramic filter adopts tubular membrane, cross-flow filtration, the filtration accuracy is 5nm, the outlet water temperature of the heat exchanger is less than 40°C, the dosing concentration of sodium bisulfite is 10mg / L, the operating pressure of the reverse osmosis device is 1.0MPa, and the water production rate 80%. The ceramic membrane ozon

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention belongs to the technical field of environmental protection, and particularly relates to a PVC mother liquor recycling treatment device and process. The device comprises a PVC mother liquor pipeline, the PVC mother liquor pipeline is sequentially connected with an advanced oxidation reactor, a buffer sedimentation tank, a ceramic membrane filter, a heat exchanger and a reverse osmosis desalting device, a concentrated water outlet of the reverse osmosis desalting device is connected with the ceramic membrane filter through a backwashing pump, and the ceramic membrane filter and the advanced oxidation reactor are both connected with an ozone generator; the PVC mother liquor directly enters a Fenton + ozone advanced oxidation reactor without cooling, Fenton-ozone advanced oxidation is carried out, then a ceramic membrane filter is adopted for ceramic membrane filtration, after heat exchange, filtered water is directly subjected to reverse osmosis desalting treatment, produced water is recycled, and concentrated water is used for backwashing the ceramic membrane filter. According to the method, high-quality recovery of the PVC mother liquor can be realized, the COD discharge amount and the water taking amount of a factory are reduced to a great extent, and the benefits of PVC production enterprises can be effectively increased.

Description

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Owner CHINA PETROLEUM & CHEM CORP
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products