Welding process for one-time brazing forming of parts with different heat capacities

A welding process and component technology, applied in the field of welding process, can solve the problems of flow, incomplete penetration of solder, melting, etc., to achieve the effect of simple production operation and beautiful welding seam

Pending Publication Date: 2022-03-29
SHAANXI SIRUI ADVANCED MATERIALS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Different heat capacity components absorb different heat in the vacuum brazing process. If the process

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0043] Example 1

[0044] A welding process of a two-kind heat capacity component primary brazing, including the following steps:

[0045] S1, surface treatment:

[0046] The welding portion of the thin wall member 1 and the high heat capacity metal base 2 sequentially serves as a golden phase sandpaper, pickled and cleaned to remove oil, oxidation, and residual metal powder particles; free silver-based solder 3 with gold-phase sandpaper. The oxide layer, then ultrasonic cleaning, the ultrasonic frequency is 300 kHz, the ultrasonic power is 800W, and the time of ultrasonic cleaning is 10mim;

[0047] Among them, the material of the thin-walled member 1 is a can which is 4J29; the thin-walled member 1 is a thin-walled tube having a diameter of 50 mm;

[0048] The material of the high heat capacity metal base 2 is an oxygen-free copper TU00;

[0049] Silver-based solder 3 is AGCU 28 series wire, silver-based solder 3 is: Cu 26 wt%, Ni0.8 wt%, GE 1 wt%, CO 2 wt%, the margin is Ag, and t

Example Embodiment

[0067] Example 2

[0068] A welding process of a two-kind heat capacity component primary brazing, including the following steps:

[0069] S1, surface treatment:

[0070] The welding portion of the thin wall member 1 and the high heat capacity metal base 2 sequentially serves as a golden phase sandpaper, pickled and cleaned to remove oil, oxidation, and residual metal powder particles; free silver-based solder 3 with gold-phase sandpaper. The oxide layer, then ultrasound cleaning, the ultrasonic frequency is 400 kHz, the ultrasonic power is 1500W, and the time of ultrasonic cleaning is 25mim;

[0071] Among them, the material of the thin-walled member 1 is stainless steel; the thin wall member 1 is a thin-walled tube having a diameter of 100 mm;

[0072] The material of the high heat capacity metal base 2 is an oxygen-free copper Tu0;

[0073] Silver-based solder 3 is AGCU 28 series wire, silver-based solder 3 is: Cu 27 wt%, Ni0.8 wt%, GE 2WT%, CO 4WT%, margin is Ag;

[0074] S2, sol

Example Embodiment

[0091] Example 3

[0092] A welding process of a two-kind heat capacity component primary brazing, including the following steps:

[0093] S1, surface treatment:

[0094] The welding portion of the thin wall member 1 and the high heat capacity metal base 2 sequentially serves as a gold-phase sandpaper, pickled and cleaned to remove oil, oxidation, and residual metal powder particles, nickel plating, plating on the thin wall member 1. The nickel layer has a thickness of 8 μm; the oxide layer on the silver-based solder 3 is removed with a metallographic sandpaper, then ultrasonic cleaning, the ultrasonic frequency is 200 kHz, the ultrasonic power is 400W, and the time of ultrasonic cleaning is 5mim;

[0095] Among them, the material of the thin-walled member 1 is a can which is 4J29; the thin-walled member 1 is a thin-walled tube having a diameter of 20 mm;

[0096] The material of the high heat capacity metal base 2 is an oxygen-free copper TU00;

[0097] Silver-based solder 3 is the

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Abstract

The invention discloses a one-time brazing forming welding process for parts with different heat capacities. The one-time brazing forming welding process comprises the following steps that S1, surface treatment is conducted, specifically, all the parts are cleaned, and welding flux is polished; a welding ring is manufactured according to the size and the shape of the part, spot welding is conducted on the built-in welding ring through a laser spot welding machine, and spot welding of the built-in welding ring is not needed; s3, vacuum brazing is conducted, specifically, the assembled workpiece is placed in a vacuum brazing furnace, the temperature rise gradient is controlled, gradient temperature rise is conducted according to the temperature rise speed of about 5 DEG C/min, 4 DEG C/min, 2-3 DEG C/min and 1 DEG C/min, and the uniform temperature of the part and the welding flux is kept; s4, precision machining; and S5, heat treatment, wherein the workpiece is placed in a vacuum furnace to be subjected to low-temperature heat treatment. The welding process meets the brazing standard, meets the quality design requirement of a welding joint, is feasible, is high in yield, and can meet the welding of special parts.

Description

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Claims

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Application Information

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Owner SHAANXI SIRUI ADVANCED MATERIALS CO LTD
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