Conductive particle and adhesive agent

a technology of adhesive agent and conductive particle, which is applied in the direction of non-conductive materials with dispersed conductive materials, natural mineral layered products, synthetic resin layered products, etc., can solve the problems of lowering the conductive reliability of the electric device b>101/, and it is difficult to use conductive particles of the same kind for connection between various kinds of adherends, etc., to achieve reliable electrical connection

Active Publication Date: 2006-03-16
SONY CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present invention provides an improved method for connecting electronic devices using adhesives made from conductive particles. This results in better electrical connections and stronger joints when compared to traditional methods like welding or soldering.

Problems solved by technology

This patent describes a problem where two different types of conductive particles cannot be effectively connected due to their insufficient stability during heat pressurization and cooling processes. Specifically, the conductive particles have poor solubility in oxygen and moisture compared to metals, making them prone to degradation over time. Additionally, the conductive particles tend to lose their conductivity even under stress conditions, leading to increased resistances and potential failure of the electric device.

Method used

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  • Conductive particle and adhesive agent
  • Conductive particle and adhesive agent
  • Conductive particle and adhesive agent

Examples

Experimental program
Comparison scheme
Effect test

example 1

PRACTICE EXAMPLE 1

[0103] In this practice example the above-mentioned conductive particle 30 was produced.

[0104] In this case, first of all, a resin particle 31 of 2 μm in diameter was produced using a resin made of a divinylbenzene polymer whose K value is 600 kgf / mm2 and breaking strength 3.2 gf at the time when pressed and deforms by 10%. Next, after a nickel coating of 0.15 μm in thickness was formed on the surface of the resin particle 31 by means of plating, a gold coating of 0.02 μm in thickness was formed on the surface of the nickel coating by means of plating, and a first conductive thin film 32 composed of the nickel coating and the gold thin film was formed. There were no convex portions formed on the surface of the first conductive thin film 32.

[0105] Then, a powdery resin material made of an acrylic resin, whose K value by 10% is 300 kgf / mm2 and breaking strength 1.3 gf at the time when pressed and deforms, was used; this resin material, and the resin particle 31 on

example 2

PRACTICE EXAMPLE 2

[0107] In this practice example the aforementioned conductive particle 40 was produced.

[0108] In this case, first, a conductive particle 30 was produced by a similar method to the practice example 1. Then, a second resin coating 39 of 0.1 μm in thickness made of acrylic styrene resin is formed on the surface of a second conductive thin film 36 of the conductive particle 30 to obtain a conductive particle 40.

[0109] As regards each of the above-mentioned conductive particles 30 and 40 of practice examples 1 and 2: when the total weight of the first and second conductive thin films 32 and 36 is divided by the whole weight of each of the conductive particles 30 and 40 and then is multiplied by 100 each to calculate the metal content by percentage (metallization rate) of each of the conductive particles 30 and 40 of practice examples 1 and 2, each metallization rate was 50%.

example 3

PRACTICE EXAMPLE 3

[0110] In this practice example, a conductive particle 30 was produced by means of a similar method to the practice example 1; however, in this practice example 3, the first conductive thin film 32 was composed of a nickel coating of 0.01 μm in thickness and a gold coating of 0.01 μm in thickness.

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Abstract

A conductive particle 30 which can be used for connecting a variety of adherends is provided, and the conductive particle 30 includes a resin particle 31, a first conductive particle disposed around the resin particle 31, a first resin coating 25 disposed on the periphery thereof and softer than the resin particle 31, and a second conductive thin film 36 disposed therearound; and if the surface part of, for example, an electrode 13 of an adherend that is to be connected is hard, a first resin coating 35 and the second conductive thin film 36 are destroyed by pressure to bring the second conductive thin film 36 in contact with the electrode 13 and a metal wiring 17. If the surface part of the electrode 13 is soft, the second conductive thin film on the surface side comes in contact with the electrode 13, which makes it possible for the particle to be used regardless of the surface state of an adherend, in other words, be used for connecting a variety of adherends

Description

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Claims

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Application Information

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Owner SONY CORP
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