Method for producing polyvinyl alcohol resin

The technology of a polyvinyl alcohol resin and a manufacturing method, which is applied to the manufacturing field of polyvinyl alcohol resin, can solve problems such as content, and achieve the effects of improving washing efficiency, reducing dosage, and efficiently removing

Active Publication Date: 2012-11-14
DENKA CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The technical effect described this patented method improves both the solubility (ability) and cleaning efficacy of poly vinyl alcohols used in filtration membranes during manufacturing processes. By adding certain ingredients like methylacetate or other chemicals that improve its properties, it becomes more compatible with the solution being filtered through them compared to pure water alone. This results in better filtering performance without losing any active agents from the filters themselves. Additionally, reducing the amounts of excessive alkali metal salts helps remove unwanted substances such as calcium chloride while maintaining effective removal rates over longer periods of use.

Problems solved by technology

The technical problem addressed in this patents relates to removing unwanted substances like salts during manufacturing processes that use polvnylene glycol (PEG). These contaminants may cause issues when forming products made through these materials due to their hydrophilicity. Existing techniques involve adding chemical agents into the final mixture before drying it, resulting in increased costs associated with purity control measures.

Method used

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  • Method for producing polyvinyl alcohol resin
  • Method for producing polyvinyl alcohol resin
  • Method for producing polyvinyl alcohol resin

Examples

Experimental program
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no. 1 Embodiment approach )

[0024] First, the manufacturing method of the PVA resin which concerns on 1st Embodiment of this invention is demonstrated. figure 1 It is a flowchart which shows the manufacturing method of the PVA resin of this embodiment. Such as figure 1 As shown, in the manufacturing method of the PVA resin of this embodiment, each process of a polymerization process (step S1), a saponification process (step S2), a washing process (step S3), and a drying process (step S4) is implemented sequentially.

[0025] [polymerization process]

[0026] In the polymerization process of step S1, one or more than two kinds of vinyl esters are polymerized, or vinyl esters and other monomers that can be copolymerized with them are copolymerized to obtain polyvinyl esters. Examples of the vinyl ester used here include vinyl formate, vinyl acetate, vinyl propionate, vinyl valerate, vinyl caprate, vinyl laurate, vinyl stearate, and vinyl benzoate. , trimethylvinyl acetate, vinyl tert-carbonate, etc., vin

no. 2 Embodiment approach )

[0048] Next, the manufacturing method of the PVA resin which concerns on the 2nd Embodiment of this invention is demonstrated. In this embodiment, the PVA obtained through the saponification process is prepared into a slurry for periodic washing, and the slurry contains methyl acetate: 1-40 parts by mass, methanol: 50-98.9 parts by mass and water: 0.1 ~10 parts by mass of the washing liquid, and the solid content concentration is 1~30% by mass. In addition, the "polymerization process", "saponification process", and "drying process" in the manufacturing method of the PVA resin of this embodiment are the same as that of the said 1st embodiment.

[0049] figure 2 It is a block schematic diagram which shows the washing process in the manufacturing method of the PVA resin of this embodiment. In the method for producing a PVA resin according to the present embodiment, the number of washings is not particularly limited, but it is desirable to perform washing three or more times in o

Embodiment

[0058] Next, the effects of the present invention will be specifically described with reference to Examples and Comparative Examples of the present invention. In this example, polyvinyl alcohol resin was produced by changing washing conditions, and the volatile components contained therein and the amount of residual sodium acetate were measured. Specifically, first, a methanol solution (concentration: 3% by mass) of sodium hydroxide was added to polyvinyl acetate: 37.5 parts by mass, methanol: 62.2 parts by mass, and water: 0.2 parts by mass, and saponified at 50° C., A PVA with an average degree of polymerization of 1700 and a degree of saponification of 99 mol% was obtained.

[0059] Then, the PVA obtained by saponification and the washing solution formed by methyl acetate, methanol and water are put into a washing tank with a capacity of 100L, and the slurry of the composition shown in the following Tables 1 and 2 is prepared, according to the following The number of washing

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Abstract

Provided is a method for producing a polyvinyl alcohol resin, with which impurities can be efficiently eliminated by a small amount of washing liquid. Polyvinyl alcohol obtained via a polymerization step (step S1) and a saponification step (step S2) is washed in a washing step (step S3) using a washing liquid comprising methyl acetate: 1 to 40 parts by mass, methanol: 50 to 98.9 parts by mass, and water: 0.1 to 10 parts by mass. The solid concentration of a slurry containing the washing liquid is brought to 1 to 30 mass% in the washing step (step S3).

Description

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Claims

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Application Information

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Owner DENKA CO LTD
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