Castable for blast-furnace tapping channel and preparation method thereof
A blast furnace tapping and castable technology, applied in the field of refractory castables, can solve the problems of inability to remove water vapor, physical damage to the environment, poor oxidation resistance, etc., achieve excellent thermal shock stability and anti-slag corrosion resistance, reduce toxic Smoke, excellent performance effect
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Embodiment 1)
[0026]A castable for a blast furnace tapping trough, the raw materials and percentages of the castable are: 59wt.% for fused brown corundum, 21wt.% for silicon carbide, and 0.05wt.% for commercially available single-walled carbon nanotubes , 7wt.% of α-alumina micropowder, 5wt.% of fused white corundum, 4wt.% of silica micropowder, 2wt.% of calcium aluminate cement, 1.15wt% of simple silica fume, sodium naphthalenesulfonate formaldehyde condensation 0.30wt.% for sodium hexametaphosphate, 0.2wt.% for polypropylene fiber, and 0.1wt.% for aluminum powder.
[0027] According to the above raw materials and their percentage content, dry mix for 30~60s, then add 4~5wt.% water of the above raw materials, and stir for 3~5min.
[0028] The castables for blast furnace tapholes prepared in this example were tested after heat treatment at 110°C×24h and 1450°C×3h: the room temperature flexural strengths were 11.0-15.1MPa and 17.2-25.3MPa respectively, and the room temperature pressure resistan
Embodiment 2)
[0030] A casting material for a blast furnace tapping channel. The raw materials and percentages of the casting material are: 60wt.% of fused brown corundum, 19.8wt.% of silicon carbide, and 0.03wt.% of spherical pitch. Wall carbon nanotubes are 2.47wt.%, α-alumina micropowder is 4wt.%, fused white corundum is 5wt.%, silicon micropowder is 3wt.%, calcium aluminate cement is 3wt.%, and elemental silicon powder is 2wt. %, sodium naphthalenesulfonate formaldehyde condensate is 0.2wt.%, sodium hexametaphosphate is 0.1wt.%, polyethylene fiber is 0.2wt.%, aluminum powder is 0.2wt.%.
[0031] According to the above raw materials and their percentage content, dry mix for 30~60s, then add 4~5wt.% water of the above raw materials, and stir for 3~5min.
[0032] The castables for blast furnace tapping troughs prepared in this example were tested after heat treatment at 110°C×24h and 1450°C×3h: the room temperature flexural strengths were 11.1-15.4MPa and 17.3-25.5MPa respectively, and the ro
Embodiment 3)
[0034] A castable for a blast furnace tap trough. The raw materials and percentages of the castable are: 65wt.% of fused brown corundum, 15wt.% of silicon carbide, and 0.1wt.% of spherical pitch. Commercially available multi-wall 0.3wt.% for carbon nanotubes, 7wt.% for α-alumina micropowder, 3.55wt.% for fused white corundum, 0.5wt.% for silica micropowder, 5wt.% for calcium aluminate cement, and 5wt.% for simple silicon powder 3wt%, sodium naphthalenesulfonate formaldehyde condensate 0.15wt.%, sodium tripolyphosphate 0.2wt.%, polyester fiber and polypropylene fiber mixture 0.15wt.%, aluminum powder 0.05wt.%.
[0035] According to the above raw materials and their percentage content, dry mix for 60~90s, then add 4~5wt.% water of the above raw materials, and stir for 5~6min.
[0036] The castables for blast furnace tapholes prepared in this example were tested after heat treatment at 110°C×24h and 1450°C×3h: the room temperature flexural strengths were 11.5-16.0MPa and 19.0-26.5MP
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