Ultra-fine fly ash light self-insulation wall plate and manufacturing method thereof

A technology of ultra-fine fly ash and fly ash, applied in manufacturing tools, ceramic molding workshops, ceramic molding machines, etc., can solve the problems of low utilization rate of industrial waste, complicated construction of thermal insulation walls, small safety factor, etc. The effect of light weight, good heat preservation and low production cost

Inactive Publication Date: 2018-03-09
SHANXI HUATONG LANTIAN ENVIRONMENTAL PROTECTION
View PDF8 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This new type of insulation material called Ultrafin Fly Ash (UF) can be made up from different types of materials like clay or silicate fiber boards mixed together at certain ratios. These UF are designed by taking advantage of their unique properties such as being very strong when dry compared to traditional methods that use other fillers for strengthening them. They also have excellent thermal stability even after burning over many hours without losing its effectiveness due to combustion products released during fires. Additionally they require less expensive energy than current options while still maintaining effective performance against flames. Overall these benefits make this technology ideal for building applications where durability needs to meet specific requirements.

Problems solved by technology

This technical problem addressed by this patents relates to improving the performance of traditional heat insulators due to their heavy weight and lack of flexibility or adaptable properties such as fire resistance, air retention capacity, impact absorption ability, and reduced environmental loadings compared to alternative methods like plaster brick (cement) casted house siding). Additionally, there may exist various ways to reduce costs associated with these alternatives but they often result in inferior qualities and lower sustainability rates.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Ultra-fine fly ash light self-insulation wall plate and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] The first step: mold making, use light steel, aluminum alloy, wood plastic and other profiles to make a movable mold according to the size of the wallboard, with concave and convex grooves on both sides of the mold, and place it on the bottom plate of the wallboard. release agent;

[0028] Step 2: Take 45 parts of superfine fly ash, 5 parts of Portland cement, 50 parts of coarse fly ash, coarse slag poured in water or wet row of coarse ash, 0.4 parts of HT-type powder A special reinforcing agent for coal ash, mixed with water to form a slurry;

[0029] The third step: evenly pour the above mixed slurry 0.5 cm thick on the bottom surface of the mold, and spread a layer of alkali-resistant glass fiber mesh cloth, and press it into the inner surface of the mixed slurry;

[0030] Step 4: Inlay two layers of 5 cm thick fly ash cement foamed lightweight insulation board on the bottom surface of the pouring 0.5 cm thicker than the mixed slurry. Fill the board with caulking adhe

Embodiment 2

[0033] The first step: mold making, use light steel, aluminum alloy, wood plastic and other profiles to make a movable mold according to the size of the wallboard, with concave and convex grooves on both sides of the mold, and place it on the bottom plate of the wallboard. release agent;

[0034] Step 2: Take 50 parts of ultra-fine fly ash, 5 parts of Portland cement, 45 parts of coarse fly ash, coarse slag poured in water or wet row of coarse ash, 0.4 parts of HT-type powder A special reinforcing agent for coal ash, mixed with water to form a slurry;

[0035] Step 3: pour the above mixed slurry evenly on the bottom surface with a thickness of 0.5 cm, then spread a layer of alkali-resistant glass fiber mesh cloth, and press it into the inner surface of the mixed slurry;

[0036] Step 4: Inlay two layers of 5 cm thick fly ash cement foamed lightweight insulation board on the bottom surface of the pouring 0.5 cm thicker than the mixed slurry. Fill the board with caulking adhesive

Embodiment 3

[0039] The first step: mold making, use light steel, aluminum alloy, wood plastic and other profiles to make a movable mold according to the size of the wallboard, with concave and convex grooves on both sides of the mold, and place it on the bottom plate of the wallboard. release agent;

[0040] Step 2: Take 55 parts of superfine fly ash, 5 parts of Portland cement, 40 parts of coarse fly ash, coarse slag poured in water or wet row of coarse ash, 0.4 parts of HT-type powder A special reinforcing agent for coal ash, mixed with water to form a slurry;

[0041]Step 3: pour the above mixed slurry evenly on the bottom surface with a thickness of 0.5 cm, then spread a layer of alkali-resistant glass fiber mesh cloth, and press it into the inner surface of the mixed slurry;

[0042] Step 4: Inlay two layers of 5 cm thick fly ash cement foamed lightweight insulation board on the bottom surface of the pouring 0.5 cm thicker than the mixed slurry. Fill the board with caulking adhesive,

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
Densityaaaaaaaaaa
Thermal conductivityaaaaaaaaaa
Compressive strengthaaaaaaaaaa
Login to view more

Abstract

The invention relates to the field of building materials, in particular to an ultra-fine fly ash light self-insulation wall plate and a manufacturing method thereof. Fly ash is processed by a specialgrinder into ultra-fine fly ash with the specific surface area of 700m<2>/kg, fly ash crude residues discarded after air separation of a power plant replace building sand, 5-10 parts of silicate cement, HT-type special enhancers for the fly ash and water are mixed to form slurry, two fly ash cement foamed light insulation plates are embedded into the middle of a mould, alkali resistant glass fibergrid cloth is laid on the upper portion and the lower portion of the mould, 0.5-1.0 centimeter thick mixed slurry is uniformly poured on the periphery of the mould, tamped and leveled, the two fly ash cement foamed light insulation plates are firmly wrapped in the middle and demoulded after standing for 2-4 hours, and natural curing is performed for 7-10 days. The ultra-fine fly ash light self-insulation wall plate is light in weight, low in production cost, high in fly ash rate reaching 90% or more and applicable to internal, external and roof walls of buildings.

Description

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Owner SHANXI HUATONG LANTIAN ENVIRONMENTAL PROTECTION
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products