Fiber reinforced ceramic-based composite material antenna cover for wave band W and preparation method thereof

A ceramic-based composite and fiber-reinforced technology, applied in the field of radome, can solve problems such as difficult to meet the requirements of electrical performance, and achieve the effect of good appearance quality, optimal density uniformity, and uniform electrical performance

Active Publication Date: 2019-03-01
SHANDONG RES & DESIGN ACADEMY OF IND CERAMICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology describes making high strength materials called composites (cerams reinforce plastic) which are stronger but lighter weight compared to traditional metals or metal alloys due to their ability to absorb energy better without adding too much mass. These new types can also have improved insulation characteristics when combined with certain fillers like talcum powder or glass fibers.

Problems solved by technology

This patented describes improving the precision and reliability of an aircraft's guided missiles by adding extra components like radioactive materials or reflectors that can improve their ability to accurately guide them towards targets at different frequencies within certain bands. These improvements make it easier than previous designs with lower wavelengths but still maintain good signal quality over longer periods of operation due to improved dielectrics.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] This embodiment provides a method for preparing a W-band fiber-reinforced ceramic matrix composite composite radome, the steps of which are:

[0034] (1) Quartz fiber prefabricated body with 2.5D weaving structure is adopted, the quartz fiber yarn is 190Tex, and the number of warp and weft strands is 1-2 strands; and 50 twists are added during the weaving process;

[0035] (2) Use nitric acid soaking to remove the sundries introduced during the weaving process, and then use a combination of boiling and heat treatment to remove the surface sizing of the quartz fiber preform, and the heat treatment temperature is 500-550°C;

[0036] (3) Use high-purity silica sol to perform liquid-phase impregnation molding on the preformed quartz fiber preform in step (2). The first round of impregnation uses high-purity silica sol with a solid content of 50-55% for cyclic impregnation. The impregnation process uses Vacuum, vibration and high pressure are combined, and after the impregnatio

Embodiment 2

[0047] This embodiment provides a method for preparing a W-band fiber-reinforced ceramic matrix composite composite radome, the steps of which are:

[0048](1) Use 2.5D woven structure quartz fiber prefabricated body, the quartz fiber yarn is 190Tex or 195Tex, and the number of warp and weft strands is 1-2 strands; and 60 twists are added during the weaving process;

[0049] (2) Use nitric acid soaking to remove the sundries introduced during the weaving process, and then use a combination of boiling and heat treatment to remove the surface sizing of the quartz fiber preform, and the heat treatment temperature is 600°C;

[0050] (3) Using high-purity silica sol to carry out liquid-phase impregnation molding to the preformed quartz fiber prefabricated body in step (2), the first round of impregnation adopts high-purity silica sol with a solid content of 55% for cyclic impregnation, and the impregnation process adopts vacuum, Vibration and high pressure are combined, and after the

Embodiment 3

[0061] This embodiment provides a method for preparing a W-band fiber-reinforced ceramic matrix composite composite radome, the steps of which are:

[0062] (1) A 2.5D braided quartz fiber preform is adopted, the quartz fiber yarn is 190Tex, and the number of warp and weft strands is 1-2 strands; and 70 twists are added during the weaving process;

[0063] (2) Use nitric acid soaking to remove the sundries introduced during the weaving process, and then use a combination of boiling and heat treatment to remove the surface sizing of the quartz fiber preform, and the heat treatment temperature is 800°C;

[0064] (3) Using high-purity silica sol to carry out liquid-phase impregnation molding to the preformed quartz fiber preform in step (2), the first round of impregnation adopts high-purity silica sol with a solid content of 60% for cyclic impregnation, and the impregnation process adopts vacuum, Vibration and high pressure are combined, and after the impregnation is completed, the

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PUM

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Abstract

The invention relates to a fiber reinforced ceramic-based composite material antenna cover for a wave band W and a preparation method thereof. The fiber reinforced ceramic-based composite material antenna cover is a product prepared from a quartz fiber perform by pre-sizing with a copying-locating tool, repeated and circular soaking and drying, repeated and circular soaking after rough machining,drying thermal treatment, circular soaking of a silica solution after finish machining, and ceramic thermal treatment molding. The quart fiber enhanced silicon dioxide composite material is taken as the raw material. The antenna cover is applied to a wave band W. The antenna cover has high mechanical, thermal and electric performance and high appearance quality, is 2 to 3mm in thickness, passes awave-transmitting performance test on the wave band W, has a wave-transmitting rate of larger than 60 percent, passes static test examination, meets the application requirement of the wave band W of the antenna cover, and fills the technical blank of the technical field.

Description

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Claims

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Application Information

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Owner SHANDONG RES & DESIGN ACADEMY OF IND CERAMICS
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