Fiber reinforced ceramic-based composite material antenna cover for wave band W and preparation method thereof
A ceramic-based composite and fiber-reinforced technology, applied in the field of radome, can solve problems such as difficult to meet the requirements of electrical performance, and achieve the effect of good appearance quality, optimal density uniformity, and uniform electrical performance
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Embodiment 1
[0033] This embodiment provides a method for preparing a W-band fiber-reinforced ceramic matrix composite composite radome, the steps of which are:
[0034] (1) Quartz fiber prefabricated body with 2.5D weaving structure is adopted, the quartz fiber yarn is 190Tex, and the number of warp and weft strands is 1-2 strands; and 50 twists are added during the weaving process;
[0035] (2) Use nitric acid soaking to remove the sundries introduced during the weaving process, and then use a combination of boiling and heat treatment to remove the surface sizing of the quartz fiber preform, and the heat treatment temperature is 500-550°C;
[0036] (3) Use high-purity silica sol to perform liquid-phase impregnation molding on the preformed quartz fiber preform in step (2). The first round of impregnation uses high-purity silica sol with a solid content of 50-55% for cyclic impregnation. The impregnation process uses Vacuum, vibration and high pressure are combined, and after the impregnatio
Embodiment 2
[0047] This embodiment provides a method for preparing a W-band fiber-reinforced ceramic matrix composite composite radome, the steps of which are:
[0048](1) Use 2.5D woven structure quartz fiber prefabricated body, the quartz fiber yarn is 190Tex or 195Tex, and the number of warp and weft strands is 1-2 strands; and 60 twists are added during the weaving process;
[0049] (2) Use nitric acid soaking to remove the sundries introduced during the weaving process, and then use a combination of boiling and heat treatment to remove the surface sizing of the quartz fiber preform, and the heat treatment temperature is 600°C;
[0050] (3) Using high-purity silica sol to carry out liquid-phase impregnation molding to the preformed quartz fiber prefabricated body in step (2), the first round of impregnation adopts high-purity silica sol with a solid content of 55% for cyclic impregnation, and the impregnation process adopts vacuum, Vibration and high pressure are combined, and after the
Embodiment 3
[0061] This embodiment provides a method for preparing a W-band fiber-reinforced ceramic matrix composite composite radome, the steps of which are:
[0062] (1) A 2.5D braided quartz fiber preform is adopted, the quartz fiber yarn is 190Tex, and the number of warp and weft strands is 1-2 strands; and 70 twists are added during the weaving process;
[0063] (2) Use nitric acid soaking to remove the sundries introduced during the weaving process, and then use a combination of boiling and heat treatment to remove the surface sizing of the quartz fiber preform, and the heat treatment temperature is 800°C;
[0064] (3) Using high-purity silica sol to carry out liquid-phase impregnation molding to the preformed quartz fiber preform in step (2), the first round of impregnation adopts high-purity silica sol with a solid content of 60% for cyclic impregnation, and the impregnation process adopts vacuum, Vibration and high pressure are combined, and after the impregnation is completed, the
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