Preparation method of high-resistance flaky soft magnetic powder

A soft magnetic powder, high resistance technology, used in permanent magnet manufacturing, inductor/transformer/magnet manufacturing, circuits, etc., can solve the problem of increasing the cost of powder surface treatment, large diameter-to-thickness ratio of flake powder, and poor surface treatment effect. and other problems, to achieve the effect of promoting sufficient and uniform adsorption, increasing the area, and high environmental friendliness.

Active Publication Date: 2020-08-25
湖南纳金新材料技术有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] (1) The diameter-thickness ratio of flake powder is large, the bulk density is small, and the bridging phenomenon is serious during natural accumulation. The surface treatment effect of this type of material is not good, and problems such as incomplete and uneven coating will occur;
[0008] (2) The

Method used

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  • Preparation method of high-resistance flaky soft magnetic powder
  • Preparation method of high-resistance flaky soft magnetic powder
  • Preparation method of high-resistance flaky soft magnetic powder

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] In this example, the equipment used to prepare high-resistance flake-shaped soft magnetic powder is improved on the basis of the existing tube furnace. The furnace 1-1 of the equipment is made of corundum, and the whole is in the shape of a slender hollow cylinder. , the furnace 1-1 is arranged according to its axial direction parallel to the vertical direction (the direction of the gravity of the object), the bottom of the furnace 1-1 is dense, and the gas nozzle 1-3 is connected to the bottom of the furnace 1-1, Except for the access of the gas nozzle 1-3, the bottom of the furnace 1-1 is a compact structure, and the top of the furnace 1-1 is an open structure that communicates with the outside world, and the flange 1-1 that matches the open structure 4 Cover the top of the furnace 1-1. Such as figure 1 As shown, along the axial direction of the furnace 1-1, from bottom to top, the reaction area in the furnace 1-1 is divided into the first acceleration area 1-11, the ma

Embodiment 2

[0051] In this embodiment, the equipment used to prepare high-resistance flake-shaped soft magnetic powder is improved on the basis of the existing tube furnace. The furnace 2-1 of the equipment is made of corundum, and the whole is in the shape of a slender hollow cylinder. , with a hollow cylindrical inner cavity as the reaction area 2-11, the furnace 2-1 is arranged according to its axial direction parallel to the horizontal direction, and both ends of the furnace 2-1 are open structures that communicate with the outside world, respectively with the open Flanges 2-3 matching the mouth structure cover the two ends of the furnace 2-1. Such as figure 2 As shown, two parallel metal pole plates 2-2 are arranged around the side wall of the furnace 2-1 corresponding to the reaction area 2-11, and the metal pole plates 2-2 are connected to alternating current to generate An alternating magnetic field with uniform spatial distribution and periodic changes in size with time. At the sa

Embodiment 3

[0060] In this embodiment, the equipment used to prepare high-resistance sheet-shaped soft magnetic powder is improved on the basis of the existing tube furnace. The furnace 3-1 of the equipment is made of corundum, and the whole is in the shape of a slender hollow cylinder. , with a hollow cylindrical inner cavity as the reaction area 3-11, the furnace 3-1 is arranged according to its axial direction parallel to the horizontal direction, and both ends of the furnace 3-1 are open structures that communicate with the outside world. Flanges 3-3 matching the mouth structure cover the two ends of the furnace 3-1. Such as image 3 As shown, a spiral stirring paddle 3-2 extending into the reaction zone 3-11 is also installed at one end of the furnace 3-1. connect.

[0061] In this embodiment, air is used to provide an oxidizing atmosphere, and a set of treatment groups is set, marked as treatment group III. The specific operations for group III are as follows:

[0062] S1. Sample i

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Abstract

The invention provides a preparation method of high-resistance flaky soft magnetic powder. The method comprises the following steps of providing an oxidizing atmosphere by using a mixed gas containingoxygen, and keeping the temperature of the flaky soft magnetic powder at 100-250 DEG C for 10-60 minutes in a reaction region filled with the mixed gas so as to carry out a vapor deposition reaction,thereby forming an oxide film on the surface of the flaky soft magnetic powder, and in the vapor deposition reaction process, keeping the flaky soft magnetic powder in a suspension motion state in the reaction area. The flaky soft magnetic powder in a suspension motion state can be in full contact with an oxidizing atmosphere in a dispersed state; therefore, a complete and uniform oxide film canbe formed on the surface of the flaky soft magnetic powder; the related vapor deposition reaction is mild in reaction condition and high in controllability, the thickness of the oxide film can be accurately controlled by controlling the heat treatment process and the oxygen partial pressure, use of a large number of reagents is not involved, operation is easy and convenient, and the method is suitable for large-scale production and has the high environment-friendly degree.

Description

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Claims

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Application Information

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Owner 湖南纳金新材料技术有限公司
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