Polyurethane resin for winding process, resin/fiber composite material as well as preparation method and application of resin/fiber composite material

A fiber composite material and polyurethane resin technology, which is applied in the fields of resin synthesis and composite material preparation, can solve the problems of polyurethane resin such as short operation time, environmental protection and mechanical performance defects, so as to prolong the operation time, improve flexibility, and cheap raw materials Effect

Active Publication Date: 2020-12-11
南京聚发新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This new type of plastic called Polyurea (PU) was developed during World War II when it became popular due to their high strength at low weight compared to other types of polymers used today. However, PU had certain drawbacks such as being too flexible and requiring longer dry times before use because they were made from expensive starting chemicals like epichlorohydrin. To overcome these issues, this patented solution involves modifying existing Plasma Spray Resins (PURS), making them more durable without relying solely upon Epoxies® instead of Epichlorhydroquinone. Additionally, adding an aliphatic amine compound can further improve the properties of the resulting composition. Overall, this innovative technology allows for better performance characteristics while reducing costs associated therewith.

Problems solved by technology

This patented technical solution involves introducing different types of polymerizable compositions into an adhesive composition used during manufacturing processes like wire coating. However these existing solutions may cause harmful effects when exposed to high temperatures over longer periods due to their chemical structure.

Method used

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  • Polyurethane resin for winding process, resin/fiber composite material as well as preparation method and application of resin/fiber composite material
  • Polyurethane resin for winding process, resin/fiber composite material as well as preparation method and application of resin/fiber composite material
  • Polyurethane resin for winding process, resin/fiber composite material as well as preparation method and application of resin/fiber composite material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] Step 1: Warm up 1580g of ethylene glycol diglycidyl ether to 120°C to remove water by vacuuming for 1 hour. At 80°C, add 600g of acetic acid and 16g of triphenyl in accordance with the molar ratio of epoxy and carboxyl groups of 2:1 phosphine catalyst, reacted for 4 hours to obtain a compound containing hydroxyl and epoxy groups simultaneously, according to the ratio of isocyanate group and hydroxyl molar ratio of 1:1, add 1250g 2,4-diphenylmethane diisocyanate and 4, 4-Diphenylmethane diisocyanate mixture (any ratio is acceptable), continue to react for 6 hours to obtain epoxy group-terminated carbamate mixture.

[0044] Step 2: Configure the curing agent according to the following components and weight percentages:

[0045] High molecular weight amino-terminated polyether 30%, n=30

[0046] Low molecular weight amino-terminated polyether 60%, n=1

[0047] IPDA 10%

[0048] Oxazolidine water remover (ALT-101, Hunan Anxiang Elite Chemical Co., Ltd.) 1%

[0049] Fluorin

Embodiment 2

[0054] Step 1: Heat 2020g of butanediol diglycidyl ether to 120°C to remove water by vacuuming for 1 hour. At 140°C, add 740g of propionic acid and 2.76g P-toluenesulfonic acid catalyst, reacted for 0.5 hours to obtain a compound containing hydroxyl and epoxy groups at the same time, according to the ratio of isocyanate group and hydroxyl molar ratio of 1:1, add 1335g of polymerized diphenylmethane diisocyanate (commonly known as black material) at room temperature ), the reaction was continued for 10 hours to obtain an epoxy-terminated carbamate mixture.

[0055] Step 2: Configure the curing agent according to the following components and weight percentages:

[0056] High molecular weight amino-terminated polyether 10%, n=10

[0057] Low molecular weight amino-terminated polyether 60%, n=6

[0058] IPDA 20%

[0059] Triester orthoformate water remover (Bailingwei Company) 2%

[0060] Fluorine defoamer (MTK-4352, Nantong Matech New Material Co., Ltd.) 2%.

[0061] Step 3, mi

Embodiment 3

[0065] Step 1: Heat 2300g of hexanediol diglycidyl ether to 120°C to remove water by vacuuming for 1 hour. At 120°C, add 880g of butyric acid and 15.9g Triethylamine catalyst, reacted for 2 hours, obtained the compound containing hydroxyl group and epoxy group simultaneously, according to the ratio of isocyanate group and hydroxyl molar ratio being 1:1, add 1104.5g polymerization diphenylmethane diisocyanate (667g) and A mixture of methylphenyl diisocyanates (437.5 g) was continued for 8 hours to give a mixture of epoxy-terminated urethanes.

[0066] Step 2: Configure the curing agent according to the following components and weight percentages:

[0067] High molecular weight amino-terminated polyether 30%, n=20

[0068] Low molecular weight amino-terminated polyether 20%, n=4

[0069] HMDA 20%

[0070] Carbodiimide water remover (DMAP, Bailingwei Company) 2%

[0071] Fluorine defoamer (MTK-4352, Nantong Matech New Material Co., Ltd.) 1.5%

[0072] Step 3: Mix the epoxy resi

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PUM

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Abstract

The invention discloses polyurethane resin for a winding process, a resin/fiber composite material and a preparation method and application of the resin/fiber composite material, and belongs to the field of resin synthesis and composite material preparation. The preparation method comprises the following steps of: (1) preparing an epoxy-terminated carbamate mixture; (2) preparing a curing agent component; (3) mixing resin and a curing agent according to a certain proportion to prepare a sizing material, and putting the sizing material into a resin glue tank of winding equipment; (4) adopting winding equipment with an internal curing function to fully mix continuous fibers with resin through a glue tank and then wind the fibers on a mold according to a pre-designed direction and angle, andstarting a mold temperature controller connected with a mold core rod to heat the mold to a specified temperature, thus completing post-curing of the product; and (5) demoulding. The obtained resin sizing material has the advantages that the operable time is long, the mechanical property is good, a heating channel does not need to be additionally built, and a prepared composite material tower is high in flexibility.

Description

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Claims

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Application Information

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Owner 南京聚发新材料有限公司
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