Process method for preparing high-silicon aluminum-silicon alloy coating through electron beams

A process method and electron beam technology, applied in the field of material surface treatment, can solve the problems of complex size and shape, micro-crack and crater structure, deterioration of the mechanical properties of the material surface, etc., to achieve the effect of improving wear resistance

Active Publication Date: 2021-07-02
NORTHEASTERN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Nevertheless, under the action of pulsed electron beams, a large number of microcracks and crater structures are easily formed on the surface of the material, which seriously deteriorates the mechanical properties of the material surface.
[0004] Chinese patent CN104894416A discloses a method of using rare earths to improve the surface cracks of aluminum-silicon alloys. In the patent, electron beams are used to treat Al-17.5wt.% alloys containing rare eart

Method used

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  • Process method for preparing high-silicon aluminum-silicon alloy coating through electron beams
  • Process method for preparing high-silicon aluminum-silicon alloy coating through electron beams
  • Process method for preparing high-silicon aluminum-silicon alloy coating through electron beams

Examples

Experimental program
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Effect test

Embodiment 1

[0021] The weight ratio of each component of the raw material is 79.7wt.% of Al powder, 20wt.% of Si powder and 0.3wt.% of cerium oxide. A kind of process method of electron beam preparation high-silicon-aluminum-silicon alloy coating of the present invention, specifically implement according to the following steps:

[0022] (1) Powder mixing: put a part of Al powder and rare earth oxide into a powder machine for pre-mixing, the mixing time is 15s, put the pre-mixed powder and the remaining Al powder and Si powder into a stainless steel basin, and put rubber on it Hand-mix with gloves, knead until the color is uniform, sieve through 120 mesh, then put the mixture into the powder mixer, turn on the power, and the powder mixing time is 2 to 5 hours;

[0023] (2) Surface pretreatment: mix the mixed powder into cellulose ester adhesive, and apply it evenly on the polished aluminum block with a small brush to prepare for electron beam treatment;

[0024] (3) Electron beam surface mod

Embodiment 2

[0028] The difference from Example 1 is that the weight ratios of the components of the raw materials are 64.5wt.% of Al powder, 35wt.% of Si powder and 0.5wt.% of lanthanum oxide. The adhesive used in the surface pretreatment process in step (2) is polyamide.

[0029] The lanthanum oxide can be replaced by any one of cerium oxide, neodymium oxide and praseodymium oxide.

Embodiment 3

[0031] The difference from Examples 1 and 2 is that the weight ratios of the components of the raw materials are 54.2wt.% of Al powder, 45wt.% of Si powder and 0.8wt.% of neodymium oxide. The adhesive used in the surface pretreatment process in step (2) is polyvinyl acetal.

[0032] The neodymium oxide can be replaced by any one of cerium oxide, lanthanum oxide and praseodymium oxide.

[0033] Performance test: MG-2000 high-speed high-temperature friction and wear testing machine is used to conduct friction and wear tests on the samples treated with electron beams to investigate the wear resistance of the samples. The total number of revolutions of each sample on the friction pair is 2000 revolutions. The rotation speed is controlled at 250 rpm, the total sliding distance is 0.38km, the sliding speed is 0.8m / s, and the applied load is 10N. Use the amount of wear to measure the wear resistance of the sample, that is, the sample is ultrasonically cleaned with acetone before and

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Abstract

The invention discloses a process method for preparing a high-silicon aluminum-silicon alloy coating through electron beams. The process method comprises the following process steps of (1) powder mixing, wherein Al powder, Si powder and rare earth oxide powder are put into a powder mixing machine to be mixed according to the proportion of raw materials; (2) surface pretreatment, wherein the mixed powder obtained after powder mixing is mixed with an adhesive, and the mixed powder is smeared to a polished aluminum block; and (3) electron beam surface modification, wherein the aluminum block subjected to surface pretreatment is placed under the vacuum condition of 6 * 10 <-3 > Pa, electron beam treatment is conducted on the surface of the aluminum block, and a product is obtained. The method is simple in process operation, green and environmentally friendly, the electron beams and the powder metallurgy technology are combined, and the problem that microcracks generated by electron beams to a high-silicon aluminum-silicon alloy prepared through a traditional smelting method cannot be eliminated through rare earth is solved. Due to the fact that the size of alloy primary silicon prepared through the powder metallurgy technology is controllable, refining of the primary silicon can be achieved, and then the function of eliminating microcracks and melting pits generated after electron beam treatment through rare earth is fully achieved.

Description

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Claims

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Application Information

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Owner NORTHEASTERN UNIV
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