Production of maleic acid, fumaric acid, or maleic anhydride from levulinic acid analogs

a technology of fumaric acid and maleic anhydride, which is applied in the direction of catalyst activation/preparation, metal/metal-oxide/metal-hydroxide catalyst, physical/chemical process catalyst, etc. it can solve the problems of high viscosity, low vapor pressure, and high reactive ions of levulinic acid, so as to facilitate the formation of maleic anhydride and lower melting points , the effect of increasing the vapor pressur

Active Publication Date: 2018-12-13
SYRACUSE UNIVERSITY
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  • Summary
  • Abstract
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  • Claims
  • Application Information

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Benefits of technology

The present invention relates to a method for producing maleic anhydrides that use reduced-molar amounts of certain compounds like levulinic acid. This approach allows for efficient production of maleic anhydrides while minimizing waste and improving productivity. Additionally, it enables conversion between different types of molecules called alpha and beta forms of these compounds.

Problems solved by technology

The technical problem addressed in this patent text relates to improving the efficiency of producing levulinic acid in terms of yield and purity. Current methods involve expensive processes like acid hydrolysis or hydrocracking of fructoferriaccharides.

Method used

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  • Production of maleic acid, fumaric acid, or maleic anhydride from levulinic acid analogs
  • Production of maleic acid, fumaric acid, or maleic anhydride from levulinic acid analogs
  • Production of maleic acid, fumaric acid, or maleic anhydride from levulinic acid analogs

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[0012]The reducible oxide catalyst used in this study was a vanadium oxide (VOx) supported at monolayer loading on γ-Al2O3. The catalyst was prepared by incipient wetness impregnation of vanadium oxalate onto γ-Al2O3. A solution of oxalic acid and ammonium metavanadate at a molar ratio of 2:1 was used to wet the surface of the alumina. The resulting powder was crushed and sieved to achieve uniform particle size and was activated by a stream of air (Airgas Ultra Zero) for 4 hours at 723 K.

[0013]The VOx / Al2O3 sample was then loaded into a catalytic packed bed reactor into which methyl levulinate and molecular oxygen was introduced in a helium diluent. ML was delivered into the system as a liquid using a Cole Parmer syringe pump (Model 100), while O2 (Airgas UHP) and He (Airgas UHP) were supplied by two Brooks 5850S mass flow controllers. ML, O2 and He were preheated to 403 K and mixed in a ½″ vessel field filled with quartz chips, which served to vaporize the ML. The gaseous mixture of

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Abstract

A system and method for the conversion of a levulinate ester to maleic anhydride using a reducible oxide catalyst. Levulinic acid oxidation delivers maleic anhydride in good yields without viscosity and stability issues that make continuous production problematic. Due to the fact that levulinate esters are more amenable to processing, the conversion of levulinate esters to maleic anhydride represents an appropriate for the commercial production of maleic anhydride from renewable resources.

Description

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Claims

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Application Information

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Owner SYRACUSE UNIVERSITY
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