The invention provides a skull orthopedic device and a manufacturing method thereof. The skull orthopedic device comprises a lining layer, a sensing layer and a head binding device. The lining layer makes contact with the head of a user, and at least one layer of deformation material is arranged in the lining layer so that the skull of the user can be corrected; the sensing layer is arranged on the side, away from the head of the user, of the lining layer and used for controlling the shape change of the deformation material; the head binding device is arranged on the side, away from the lining layer, of the sensing layer and used for achieving fixation between the skull orthopedic device and the head of the user. According to the skull orthopedic device and the manufacturing method thereof, the deformation material is added in the lining layer, and the shape change of the deformation material is controlled through the sensing layer, so that the skull orthopedic device can carry out shape adjustment on the area, in contact with the head of the user, in the skull orthopedic device according to the actual correction requirement or the current correction stage; the good fitness between the orthopedic device and the area needing orthopedic is guaranteed, accurate correction of the skull is achieved, the orthopedic accuracy is improved, and the user experience and the orthopedic effect are optimized.