Automobile trim material combined with non-woven fabric and woven fabric

A technology of automotive interior and woven fabrics, applied in the field of automotive interior materials, can solve the problems of polluting the human respiratory system and skin, environmental pollution of waste materials, and poor rigidity of PU boards, etc., to achieve convenient operation and management, short process flow, Strong tensile effect

Inactive Publication Date: 2015-11-11
湖北南泽汽车复合材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This new product solves problems such as high cost or poor quality while also being environmentally friendly due to its ability to be easily obtained from different sources without causing harmful substances like plastics that could contaminating our atmosphere. It uses special fibers made by weaving them together instead of traditional yarn for durability purposes. Additionally, it does this through an interlaced web construction where multiple layers of fiber mesh are used at once creating stronger structures than just one layer alone. Overall these technical improvements make the final product more efficient, effective, and easier to produce compared to previous designs.

Problems solved by technology

This patented technical problem addressed by this patents relates to finding ways to improve both strength and resistance against damage caused from external factors such as impacts or debris on vehicles' exterior surfaces without causing harmful effects that can be environmentally unfriendly when they break down into small pieces over time.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Step 1. Cut the natural fibers into short fibers of 50mm, put them in a stainless steel container and mix them with sodium bicarbonate solution and stir for 60 minutes. Mix 10% by weight with water to form a solution;

[0026] Step 2. Wash the hemp fiber with clean water to remove the sodium bicarbonate solution in the natural fiber, then put it in a constant temperature bath in warm water at 20°C for 60 minutes, remove the residual sodium bicarbonate in the fiber solution, and then vacuum dry it;

[0027] Step 3, adding 0.5% styrene monomer and 0.8% cerium ammonium nitrate by weight to the dried natural fibers, performing a chemical reaction, washing with clear water, and then drying;

[0028] Step 4, put the dried natural fibers on the wool machine equipment and open and mix with polypropylene fibers to obtain mixed fibers. The proportion of natural fibers and polypropylene fibers is distributed by weight: 50% of natural fibers, 50% of polypropylene fibers 30%;

[0029

Embodiment 2

[0038] Step 1. Cut the natural fibers into short fibers of 60 mm, put them in a stainless steel container and mix them with sodium bicarbonate solution and stir for 70 minutes. Mix with clear water by 15% by weight to form a solution;

[0039] Step 2. Wash the hemp fiber with clean water to remove the sodium bicarbonate solution in the natural fiber, then put it in a constant temperature bath in warm water at 25°C for 70 minutes, remove the residual sodium bicarbonate in the fiber solution, and then vacuum dry it;

[0040] Step 3, adding 1% by weight of styrene monomer and 0.1% cerium ammonium nitrate to the dried natural fibers, performing a chemical reaction, washing with clear water, and then drying;

[0041] Step 4. Put the dried natural fibers on the wool machine equipment and open and mix with polypropylene fibers to obtain mixed fibers. The proportioning ratio of natural fibers and polypropylene fibers is as follows: natural fibers 60%, polypropylene fibers 40%;

[0042]

Embodiment 3

[0051] Step 1. Cut the natural fibers into short fibers of 70 mm, put them in a stainless steel container and mix them with sodium bicarbonate solution and stir for 80 minutes. Mix with clear water by 20% by weight to form a solution;

[0052] Step 2. Wash the hemp fiber with clean water to remove the sodium bicarbonate solution in the natural fiber, then put it in a constant temperature bath in warm water at 30°C for 80 minutes, remove the residual sodium bicarbonate in the fiber solution, and then vacuum dry it;

[0053] Step 3, adding 1.2% styrene monomer and 0.12% cerium ammonium nitrate by weight to the dried natural fibers, performing a chemical reaction, washing with clear water, and then drying;

[0054] Step 4, put the dried natural fiber on the wool machine equipment and open and mix with polypropylene fiber to obtain mixed fiber. The proportion of natural fiber and polypropylene fiber is divided by weight: natural fiber 70%, polypropylene fiber 50%;

[0055] Step 5,

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention provides an automobile trim material combined with a non-woven fabric and a woven fabric The automobile trim material is prepared by virtue of the following steps: 1, cutting ramie into 70mm fibers, putting the fibers into a stainless steel vessel, adding a sodium bicarbonate solution and stirring for 60 minutes; 2, cleaning jute fibers and drying the jute fibers; 3, adding warm water at a temperature of 30 DEG C, performing constant-temperature bath for 60 minutes, adding 1% constant temperature bath and 0.1% ceric ammonium nitrate, cleaning, and then drying; 4, putting the jute fibers on fur machine equipment, and performing shredding mixing on the jute fibers and polypropylene fibers; 5, carding the fibers into a net shape by use of a carding machine; 6, paving the fibers to form a multilayer net body with weight per square meter of 1500g; 7, paving polypropylene fabrics on both sides as surface layers, and performing reciprocating reinforcement by use of a needling machine; and 8, pressing to prepare an automobile trim material sectional material by use of die pressing equipment. The automobile trim material produced by the method is low in price, is capable of adsorbing sound and insulating heat, is high in rigidity, durable in use, simple in technological process and free from environmental pollution.

Description

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Owner 湖北南泽汽车复合材料有限公司
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