Preparation method of ultrasonic-dispersion tungsten carbide and silicon carbide-carbon fiber friction material

A technology of tungsten carbide, silicon carbide and friction materials, which is applied in the field of preparation of friction materials, can solve the problems of reduced friction performance and potential safety hazards, and achieve the effect of improving wear resistance and high manufacturing cost

Inactive Publication Date: 2016-03-30
SHANDONG UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology describes different ways to make strong and flexible materials that have good properties such as durable abrasion resistance without losing their effectiveness over longer periods due to cracks caused by environmental factors like rainwater. These techniques involve adding specific chemical substances called lubricants onto the surfaces being treated beforehand. By doing this, these coatings help prevent corrosion on the substrate while also allowing it to absorb moisture more efficiently. Additionally, there may exist other methods involving creation of tiny holes within the structure made up of carbon fibers (CNF) bundles). Lubrillations between layers ensure smooth movement when sandwiches one layer of CNF bundle(CFT), resulting in improved mechanical behavior and reduced maintenance costs compared to traditional methods.

Problems solved by technology

The technical problem addressed by this patented technology relates to improving the durability or reducing the risk associated with high-stress rubbing surfaces made from composites containing carbon fibers such as graphite flakes dispersed within them due to their lower abrasion properties compared to traditional metal brake components like steel plating.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] (1) Set the density to 1.8g / cm 3 The graphitized carbon fiber blanket is fed with a mixed gas of propane gas and nitrogen at a temperature of 900°C. The molar ratio of propane gas: nitrogen is 1:4, the flow rate is controlled at 50ml / min, and the carburizing treatment is performed for 24 hours to obtain a carburized carbon fiber blanket. ;

[0020] (2) Immerse the above-mentioned carburized carbon fiber blanket into a slurry with a particle size of less than 0.3 μm and a content of 5% tungsten carbide, place it in an ultrasonic cleaner and fill it with tungsten carbide for 50 minutes, take it out and dry it to obtain a filled tungsten carbide carbon fiber blanket, slurry The material is an aqueous solution containing 1.5% ammonium polyacrylate with a pH value of 9;

[0021] (3) Pass the above-mentioned filled tungsten carbide carbon fiber blanket into a mixed gas of trichloromethylsilane gas, hydrogen gas and argon gas at a temperature of 900 °C, and the molar ratio o

Embodiment 2

[0025] (1) Set the density to 0.8g / cm 3 The graphitized carbon fiber blanket is fed with a mixture of propane gas and nitrogen at a temperature of 1000°C. The molar ratio of propane gas: nitrogen is 1:5, the flow rate is controlled at 350ml / min, and the carburizing treatment is performed for 18 hours to obtain a carburized carbon fiber blanket. ;

[0026] (2) Immerse the above carburized carbon fiber blanket into a slurry with a particle size of less than 0.3 μm and a content of 12% tungsten carbide, place it in an ultrasonic cleaner and fill it with tungsten carbide for 40 minutes, take it out and dry it to obtain a filled tungsten carbide carbon fiber blanket, slurry The material is an aqueous solution containing 1% ammonium polyacrylate with a pH value of 10;

[0027] (3) Pass the above-mentioned filled tungsten carbide carbon fiber blanket into a mixed gas of trichloromethylsilane gas, hydrogen gas and argon gas at a temperature of 1000 ° C. The molar ratio of trichlorom

Embodiment 3

[0031] (1) Set the density to 0.1g / cm 3 The graphitized carbon fiber blanket is fed with a mixed gas of propane gas and nitrogen at a temperature of 1100°C. The molar ratio of propane gas: nitrogen is 1:6, the flow rate is controlled at 600ml / min, and the carburizing treatment is performed for 10 hours to obtain a carburized carbon fiber blanket. ;

[0032] (2) Immerse the above carburized carbon fiber blanket into a slurry with a particle size of less than 0.3 μm and a content of 20% tungsten carbide, place it in an ultrasonic cleaner and fill it with tungsten carbide for 30 minutes, take it out and dry it to obtain a filled tungsten carbide carbon fiber blanket, slurry The material is an aqueous solution containing 0.5% ammonium polyacrylate with a pH value of 11;

[0033] (3) Pass the above-mentioned filled tungsten carbide carbon fiber blanket into a mixed gas of trichloromethylsilane gas, hydrogen gas and argon gas at a temperature of 1100 °C, and the molar ratio of tri

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Abstract

The invention provides a preparation method of an ultrasonic-dispersion tungsten carbide and silicon carbide-carbon fiber friction material. The preparation method is characterized in that after performing carburization treatment on a graphited carbon fiber blanket with the density being from 0.1 to 1.8g/cm<3>, performing ultrasonic-dispersion tungsten carbide filling treatment, then performing silicon carbide deposition treatment, then performing burying siliconizing treatment, and then performing nitrogen treatment under nitrogen atmosphere, so as to prepare the ultrasonic-dispersion tungsten carbide and silicon carbide-carbon fiber friction material. According to the preparation method provided by the invention, the preparation of the friction material is realized by adopting the graphited carbon fiber blanket through the steps of carburization, tungsten carbide filling, silicon carbide deposition, burying siliconizing, nitridation and the like, the prepared friction material is high in strength, high in toughness, and high in friction performance and is a friction material suitable for various weather conditions.

Description

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Claims

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Application Information

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Owner SHANDONG UNIV OF TECH
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