Preparation method of pre-buried method metal inner special-shaped bending hole

A pre-embedded and special-shaped technology, which is applied in the direction of mechanical equipment, heat exchange equipment, rotors, etc., can solve the problems of difficult machining and inability to process irregular holes, etc., and achieve the effects of cost saving, various types of metals, and wide sources

Inactive Publication Date: 2019-10-08
XI'AN POLYTECHNIC UNIVERSITY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technique allows for precise control over how well an internal borehole needs to have its own shapes during manufacturing compared to previous techniques like drillings or machining. By embedding a thin layer of metal within this space, these new methods allow for creating complex shaping patterns through changes made to the surrounding environment (liquid). These modifications help prevent cracks from forming when there're no pressure applied at all), improving their durability while reducing weight. Additionally, the use of different types of metal makes them more efficient than older technologies due to improved performance characteristics. Overall, this technical results lead to better quality products being produced.

Problems solved by technology

This patented technical problem addressed in this patents relates to developing effective ways to machine internal holes in complex parts without leaving any residue on them during subsequent processes like sandwich formation.

Method used

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Experimental program
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preparation example Construction

[0019] The preparation method of the special-shaped curved hole in the pre-embedded metal of the present invention is implemented according to the following steps:

[0020] Step 1, choose to make embedded metal pipes,

[0021] The material of the embedded metal pipe can be aluminum, copper, steel, magnesium, titanium or other metals; the material of the embedded metal pipe can be the same as the metal of the metal casting body, or it can be different from the metal casting body, so it can Insert inner holes of other materials to improve its wear resistance and corrosion resistance, such as inserting stainless steel and copper alloy pipes in ordinary cast steel and iron castings, and preparing inner holes of heterogeneous materials such as stainless steel and copper alloys in ordinary iron and steel parts hole, improve the corrosion resistance and wear resistance of the inner hole, and save costs. The cross-sectional shape of the embedded metal pipe can be any cross-sectional sha

Embodiment 1

[0029] Step 1, choose to make embedded metal pipe

[0030] The material of the embedded metal pipe is aluminum pipe, and the cross-sectional shape of the embedded metal pipe is like a triangle. The wall thickness is proportional to the thickness of the casting, and the wall thickness can be determined through simulation calculations. According to the shape and size requirements of the special-shaped bending hole in the metal part to be processed, the aluminum tube is placed in the pipe bending machine to be processed into a shape consistent with the required hole shape, and then cut to the required size.

[0031] Step 2, pretreatment of the embedded metal pipe

[0032] Descaling treatment, such as pickling, alkali washing, and sand blasting, is performed on the aluminum tube after the treatment in step 1, so as to remove the oxide skin layer on the outer surface of the aluminum tube. Use a grinder or emery cloth to roughen the surface of the aluminum tube, and then place the al

Embodiment 2

[0038] Step 1, choose to make embedded metal pipe

[0039] The material of the embedded metal pipe is selected as copper pipe, and the cross-sectional shape of the copper pipe is selected as square. The wall thickness of the copper pipe is proportional to the thickness of the casting, and the wall thickness of the copper pipe can be determined through simulation calculation. According to the shape and size requirements of the special-shaped bending hole in the metal part to be processed, the copper pipe is placed in the pipe bending machine to be processed into a shape consistent with the required hole shape, and then cut to the required size.

[0040] Step 2, pretreatment of the embedded metal pipe

[0041] Descaling treatment, such as pickling, alkali washing, and sand blasting, is performed on the copper pipes treated in step 1, so as to remove the oxide skin layer on the outer surface of the copper pipes. Use a grinder or emery cloth to roughen the surface of the copper tub

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PUM

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Abstract

The invention discloses a preparation method of a pre-buried method metal inner special-shaped bending hole. The method comprises the steps that 1) a pre-buried metal tube is selected and manufactured; 2) descaling treatment is performed on the pre-buried metal tube, then the surface of the pre-buried metal tube is subjected to roughening treatment, and then the pre-buried metal tube obtained after the above steps is placed in a cleaning machine for spraying with clean water; 3) the preprocessed pre-buried metal tube is planted into a casting mold to be fixed at the desired position, slow heating is carried out until the surface of the pre-buried metal tube is dried and reaches the predetermined temperature, and preheating is completed; and 4) liquid metal is uniformly poured into the casting mold completing operation of the pre-buried metal tube, and the pre-buried metal tube in the casting mold is used as inner cooling iron to generate a chilling effect on the metal liquid, and afterthe liquid metal liquid is cooled and solidified, the desired metal part inner special-shaped bending hole is formed. The method is simple and easy to operate, and the production cost is low.

Description

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Claims

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Application Information

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Owner XI'AN POLYTECHNIC UNIVERSITY
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