Diamond saw blade

A technology of diamond saw blades and diamond cutter heads, which is applied in the field of diamond tools, can solve the problems of poor bearing capacity, improper formula, uneven heat and force, etc., to improve service life and sharpness, meet multi-purpose requirements, and reduce invalidation wasteful effect

Active Publication Date: 2020-12-18
丹阳市龙威工具有限公司
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  • Summary
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  • Application Information

AI Technical Summary

Problems solved by technology

The traditional high-frequency welding is to braze the cutter head on the substrate, and the joint surface of the cutter head is connected by melting and penetrating the brazing material. The heat-affected zone is wide, the high-temperature strength is low, and the bearing capacity is poor. It is not suitable for occasions requiring high temperature and high strength.
[0006] The technology of laser welding is relatively mature, which can better fuse the diamond cutter head and the steel substrate, with high bonding strength and small heat-affected zone, which overcomes the phenomenon of blade shedding, but because the cutter head and the saw blade substrate are heterogeneous Materials, various properties vary greatly, so a transition layer needs to be prepared during laser welding. At the same time, in order to obtain sufficiently high w

Method used

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preparation example Construction

[0046] (3) Preparation of diamond cutter head: Mix the raw materials of diamond cutter head according to the ratio, then cold press and sinter, and then hot press and sinter; when hot pressing and sintering, the sintering temperature is 790-850°C, and the pressure is 50-60kg / cm 2 , The holding time is 60 minutes; then use a grinder to sharpen and trim the saw blade.

[0047] (4) Cold-pressed connection: splicing the processed saw blade substrate and the diamond cutter head into the cold-pressed connection steel mold (because the size of the diamond cutter head is slightly larger than the gap between the teeth on the substrate, so the diamond cutter after splicing Only a part of the tapered shank of the head extends into the gap between the saw teeth); fix the assembled cold-pressed connection steel mold on the workbench, and then use a press to apply a force perpendicular to the diamond to both ends of the cold-pressed connection steel mold. The loading force F on the outer end

Embodiment 1

[0050] The process of preparing the diamond saw blade in this embodiment is:

[0051] 1. Press Figure 1-2 Design the diamond saw blade structure and process the substrate.

[0052] 2. The raw material of the diamond cutter head consists of (parts by weight): 25 parts of copper, 40 parts of iron, 15 parts of nickel, 5 parts of cobalt, 6 parts of tin, 9 parts of rare earth, 8 parts of WC powder; 0.8 part of liquid paraffin, 1.2 parts of diamond share.

[0053] Put the knife head raw material into the mixing tank and mix for 3 hours, then pour the powder into the mold for cold pressing, and then hot pressing and sintering. The hot pressing sintering temperature is 800°C and the pressure is 60kg / cm 2 , holding time 60 minutes. After hot pressing and sintering, the grinding wheel and abrasive belt are used to grind the cutter head. The prepared diamond segment has a uniform and dense structure, such as image 3 (a) shown. After testing, the hardness of the cutter head is 195

Embodiment 2

[0056] The process of preparing the diamond saw blade in this embodiment is:

[0057] 1. Press Figure 1-2 Design the diamond saw blade structure and process the substrate.

[0058] 2. The raw material of the diamond cutter head consists of (parts by weight): 26 parts of copper, 37 parts of iron, 16 parts of nickel, 5 parts of cobalt, 8 parts of tin, 7 parts of rare earth Y, 8 parts of WC powder, 0.7 part of liquid paraffin, Diamond 1.5 parts.

[0059] Put the knife head raw material into the mixing tank and mix for 3 hours, then pour the powder into the mold for cold pressing, and then hot pressing and sintering. The hot pressing sintering temperature is 805°C and the pressure is 60kg / cm 2 , holding time 60 minutes. After hot pressing and sintering, the grinding wheel and abrasive belt are used to grind the cutter head. The prepared diamond segment has a uniform and dense structure. After testing, the hardness of the cutter head is 194HB, and the mass wear loss of the al

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Abstract

The invention discloses a diamond saw blade, and belongs to the technical field of diamond tools. A saw blade base body is made of 30CrMo steel, and a diamond tool bit is formed by evenly mixing raw material powder and then conducting cold press molding and hot press sintering. The diamond tool bit is prepared from the following raw materials in parts by weight: 18-28 parts of copper, 35-45 partsof iron, 3-18 parts of nickel, 2-10 parts of cobalt, 2-10 parts of tin, 3-12 parts of rare earth and 5-10 parts of WC powder, 0.4-1.2 parts of liquid paraffin and 0.8-2.1 parts of diamond are added; and the rare earth is Y or La powder. By means of the optimized design of the material composition of the tool bit and the structure of the saw blade, the tool bit is embedded into the saw blade base body in a cold pressed joint mode, and reliable connection of the tool bit and the base body is achieved.

Description

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Claims

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Application Information

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Owner 丹阳市龙威工具有限公司
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